• Title/Summary/Keyword: High frequency induction heating

Search Result 244, Processing Time 0.028 seconds

Deformation Technology for Thick Plate Using Single Pass Line Heating by High Frequency Induction Heating (고주파 유도 단일패스 선상가열 유기 후판 성형 기술)

  • Lee, K.S.;Eom, D.H.;Kim, C.W.;Pyun, S.Y.;Son, D.H.;Gong, G.Y.;Kim, B.M.;Lee, J.H.
    • Transactions of Materials Processing
    • /
    • v.20 no.6
    • /
    • pp.439-449
    • /
    • 2011
  • The temperature distribution and subsequent permanent deformation of SS400 carbon steel plate subjected to an induction-based line heating process were studied by a numerical method involving coupled 3-D electromagnetic-thermal-structural analysis. The numerical study revealed that the amount of permanent deformation is strongly related to the Joule loss caused by such process conditions as input power and moving speed of the heat source. To validate the numerical analysis results, line heating experiments were carried out with a high frequency(HF) induction heating(IH) equipment capable of bending thick plate with the moving accuracy of ${\pm}0.1mm$ in heating coil position. The amount of permanent deformation increased with decreasing moving speed and increasing input power.

The Study on FTPM and PSPM of High Frequency Induction-Heating Iron Load (고주파유도가열 철부하의 FTPM 및 PSPM 제어에 관한 연구)

  • 임영도;김두영
    • The Transactions of the Korean Institute of Power Electronics
    • /
    • v.5 no.2
    • /
    • pp.192-199
    • /
    • 2000
  • This paper describes a Phase-Shift Pulse Modulation(PSPM) and Frequency Trad이ng Pulse Modulation(FTPM) s series resonant high-frequency inverter using IGBT for the power control of high-frequency induction heating u using Neuro-Fuzzy, which is practically applied for 20kHz~500kHz induction-heating and melting power supply in i indust껴aJ fields. The adaptive frequency tracking based on the PSPM(phase-shifting pulse modulation) r regulation scherne is presented in or$\tau$ler to l11lmmlZe svvitching losses. The trially-produced breadboards using N Neuro Fuzzy controller are successfully demonstrated cUld cliscussed.

  • PDF

Development of 100kHz 5MVA Inverter Module for Induction Heating (유도가열용 100kHz 5MVA 인버터 모듈 개발)

  • Yoo, Hyo-Yol;Shim, Eun-Yong;Kang, Jae-Bong;Go, Chang-Soon;Choi, Gil-Yong;Kim, Hyoung-Bok
    • Proceedings of the KIPE Conference
    • /
    • 2010.07a
    • /
    • pp.287-288
    • /
    • 2010
  • The Induction Heating equipment is widely used for steel plate heating in the surface treatment process of steel industries. In the case of thin steel plate, for high efficiency We need the high frequency induction heating equipment more than 100kHz. But it is difficult to realize the high frequency and high power at the same time. That's why most high frequency equipment more than 100kHz has been imported from advanced Manufacturer. This paper will describe the development of 100kHz/5MVA inverter module for 100kHz/20MVA induction heating. We used the LCL resonance topology and ZVS/ZCS switching technology. And we also developed the low loss gate drive board and plate busbar inverter stack. We proved the performance by various experiment.

  • PDF

Induction Heating Water Heater using Dual Mode Phase Shifted ZVS-PWM High Frequency Resonant Inverter (듀얼 모드 위상 시프트 ZVS PWM 제어 고주파 공진형 인버터를 이용한 IH 온수기)

  • Lee, Sang-Wook;Ryu, Yeoi-Joung;Woo, Kyung-Il;Park, Han-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
    • /
    • v.67 no.2
    • /
    • pp.82-89
    • /
    • 2018
  • This paper presents a novel prototype of dual mode control based phase shift ZVS PWM high frequency load resonant inverter with lossless snubber capacitors in addition to a single active auxiliary resonant snubber for electromagnetic induction heating(IH) foam metal based consumer fluid dual packs(DPA) heater. The operating principle in steady state and unique features of this voltage source soft switching high frequency inverter circuit topology are described in this paper. The lossless snubber and auxiliary active resonant snubber assisted constant frequency phase shift ZVS PWM high frequency load resonant inverter employing IGBT power modules actually is capable of achieving zero voltage soft commutation over a widely specified power regulation range from full power to low power. The steady state operating performances of this dual mode phase shift PWM series load resonant high frequency inverter are evaluated and discussed on the basis of simulation and experimental results for induction heated foam metal heater which is designed for compact and high efficient moving fluid heating appliance in the consumer pipeline systems.

C.A.D. and Characteristics of High Frequency Induction Heating Load Circuit (고주파 유도가열 부하회로의 C.AcD와그 발)

  • Ju-Hong Kim;Ki-Hwan Eom
    • The Transactions of the Korean Institute of Electrical Engineers
    • /
    • v.34 no.4
    • /
    • pp.153-153
    • /
    • 1985
  • A method of computer aided design (C.A.D.) is proposed to analize a load circuit of a high frequency induction heating. Various formulas are derived from the properity of the heating load, which is useful for the design of heating materials. A load circuit which is designed by the proposed C.A.D. is realized and tested. The experimental results show in good agreement with the theoritical analysies. Especially the result reveal that the power transfer efficiency increases as the Q and coupling coefficient of the work coil increase.

Basic Study of a Phase-Shifted Soft Switching High-Frequency Inverter with Boost PFC Converter for Induction Heating

  • Kawaguchi, Yuki;Hiraki, Eiji;Tanaka, Toshihiko;Nakaoka, Mutsuo
    • Journal of Power Electronics
    • /
    • v.8 no.2
    • /
    • pp.192-199
    • /
    • 2008
  • This paper is mainly concerned with a high frequency soft-switching PWM inverter suitable for consumer induction heating systems. The proposed system is composed of a soft switching chopper based boost PFC converter stage with passive snubber and phase shifted PWM controlled full bridge ZVZCS high frequency inverter stage. Its fundamental operating performances are illustrated and evaluated in the experimental results. Its effectiveness is substantially proved on the basis of the experimental results from a practical point of view.

A New Control Scheme for a Class-D Inverter with Induction Heating Jar Application by Constant Switching Frequency

  • Choi Won-Suk;Park Nam-Ju;Lee Dong-Yun;Hyun Dong-Seok
    • Journal of Power Electronics
    • /
    • v.5 no.4
    • /
    • pp.272-281
    • /
    • 2005
  • In this paper, a simple power control scheme for a constant frequency Class-D inverter with a variable duty cycle is proposed. It is more suitable and acceptable for high- frequency induction heating (IH) jar applications. The proposed control scheme has the advantages of not only wide power regulation range but also ease of control output power. Also it can achieve a stable and efficient Zero-Voltage-Switching (ZVS) in a whole load range. The control principles of the proposed method are described in detail and its validity is verified through simulated and experimental results on 42.8kHz IGBT for induction heating rated on 1.6kW with constant frequency variable power.

Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating (유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과)

  • Yang, Young-Soo;Bae, Kang-Yul;Shin, Hee-Yun
    • Journal of Welding and Joining
    • /
    • v.26 no.4
    • /
    • pp.66-72
    • /
    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.