• 제목/요약/키워드: High fracture toughness

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Fabrication and Evaluation of WC-3 wt%Co Compacts Fabricated by Spark Plasma Sintering (방전플라즈마소결법을 이용한 WC-3 wt%Co 소결체 제조 및 평가)

  • Choi, Jung-Chul;Chang, Se-Hun;Cha, Young-Hoon;Oh, Ik-Hyun
    • Korean Journal of Materials Research
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    • v.18 no.7
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    • pp.357-361
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    • 2008
  • Microstructure and mechanical properties of WC-3 wt% Co cemented carbides, fabricated by a spark plasma sintering (SPS) process, were investigated in this study. The WC-3 wt%Co powders were sintered at $900{\sim}1100^{\circ}C$ for 5min under 40MPa in high vacuum. The density and hardness were increased as the sintering temperature increased. WC-3 wt%Co compacts with a relative density of 97.1% were successfully fabricated at $1100^{\circ}C$. The fracture toughness and hardness of a compact sintered at $1100^{\circ}C$ were $21.6 MPa{\cdot}m^{1/2}$ and 4279 Hv, respectively.

Fabrication and Application of Nano-Fibers for Korean Post-Textile Industry (나노섬유의 제조와 응용 및 한국의 차세대 섬유산업)

  • 이재락;박수진;김효중;정효진;지승용;김준현
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.3-6
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    • 2003
  • In this work, poly(ethylene oxide) nanofibers were fabricated by electrospinning to prepare nanofibers-reinforced composites. And the PEO powders-impregnated composites were also prepared to compare with physicochemical properties of nanofibers-reinforced composites. Morphology and fiber diameter of PEO nanofibers were determined by SEM observation. Mechanical interfacial properties of the composites were investigated in fracture toughness tests and interlaminar shear strength (ILSS) test. As a result, the fiber diameter decreased in increasing applied voltage. However the optimum condition for the fiber formation was 15 ㎸, resulting from increasing of jet instability at high voltage and the prepared PEO nanofibers were useful in fiber reinforced composites. The PEO-based nanofibers-reinforced composites showed an improvement of fracture toughness factors ($K_{IC} and G_{ IC}$) and ILSS, compared to the composites impregnated with PEO powders. These results were noted that the nanofibers had higher specific surface area and larger aspect ratio than those of the powder, which played an important role in improving the mechanical interfacial properties of the composites.

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The Characteristic Investigation on Narrow-gap TIG Weld Joint of Heavy wall Austenitic Stainless Steel Pipe (오스테나이트계 SS 배관의 협개선 TIG 용접부 특성 조사)

  • Shim, Deog-Nam;Jung, In-Cheol
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.670-677
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    • 2003
  • Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally Narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding This paper looks at the application and metallurgical properties on Narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input.

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Sintering Characterization of Hot-Pressed SiC Prepared by SHS Microwave Method (SHS Microwave 법으로 합성한 SiC 분말의 고온가압 소결특성)

  • 김도경;안주삼;김익진;이형복
    • Journal of the Korean Ceramic Society
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    • v.32 no.8
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    • pp.865-872
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    • 1995
  • Ultra-fine $\beta$-SiC powders were fabricated by self-propagating high temperature synthesis process (SHS) using microwave oven. The flexural strength, fracture toughness, and hardness of hot pressed sample at 200$0^{\circ}C$ for 60 min using synthesized SiC powders, which had 2 wt% of Al2O3 and 2.5 wt% of B4C content, showed 438 MPa, 4.15MPa.m1/2 and 28 GPa, respectively. The highest strength, fracture toughness, and hardness of composites containing 4wt% of Al2O3, which had highest relative density of 99.9%, showed 458 MPa, 4.6MPa.m1/2 and 36.2 GPa, respectively.

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Finite Element Analysis and Validation for Mode I Interlaminar Fracture behavior of Woven Fabric Composite For a Train Carbody Using CZM(Cohesive Zone Model) (CZM(Cohesive Zone Model)을 이용한 철도차량용 직물 복합재의 모우드 I 층간파괴의 해석적 연구)

  • Kim, Seung-Chul;Kim, Jung-Seok;Yoon, Hyuk-Jin;Seo, Seung-Il
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.239-246
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    • 2009
  • The Mode I interlaminar fracture toughness of woven fabric carbon/epoxy and glass/epoxy composites for a train carbody was measured and FEM analysis was conducted. The woven fabric epoxy composite manufactured by hand lay-up, has high stiffness and strength, good resistance for impact, fatigue, corrosion and in-plane failure. The DCB(Double Cantilever Beam) specimen made of woven fabric epoxy composite had the size of 180mm $\times$ 25mm $\times$ 5mm and the insert of 65mm. The Mode I interlaminar toughness of specimen was measured according to ASTM 5528-01. The crack propagation behavior of the DCB specimen was simulated using FEA with cohesive elements that model the adhesive layer between woven fabric plies.

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Fatigue Crack Growth Behavior of Short fiber/Particle Hybrid Metal Matrix Composites (단섬유/입자 혼합 금속복합재료의 피로균열진전 거동)

  • Oh K.H.;Jang J. H.;Han K. S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.219-222
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    • 2004
  • The effects of short fiber and particle hybrid reinforcement on fatigue crack propagation behaviors in aluminum matrix composites have been investigated. Single and hybrid reinforced 6061 aluminum containing same 20 $Al_2O_3\;volume\%$ with four different constituent ratios of short fibers and particles were prepared by squeeze casting method and tested to check the near-threshold and stable crack growth behavior. The fatigue threshold of the composites increased with portion of particle contents and showed the improved crack resistance especially in low stress intensity range. Addition of particle instead of short fiber also increased fracture toughness due to increase of inter-reinforcement distance. These increase in both fatigue threshold and fracture toughness eventually affected the fatigue crack growth behavior such that the crack growth curve shift low to high stress intensity factor value. Overall experimental results were shown that particle reinforcement was enhanced the fatigue crack resistance over the whole stress intensity factor range.

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Processing and Properties of 30 wt% β-Tricalcium Phosphate/Al2O3 Composites (30 wt% β-Tricalcium Phosphate/Al2O3 복합재료의 제조 및 특성)

  • Jeong, Heecheol;Ha, Jung-Soo
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.142-147
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    • 2018
  • ${\beta}-Tricalcium$ phosphate (TCP) was added to $Al_2O_3$ to make a biomaterial with good mechanical properties. Using a TCP powder synthesized by a polymer complexation method, $Al_2O_3$ composites containing 30 wt% TCP were fabricated and characterized for densification, phase, microstructure, strength, and fracture toughness. With optimizing the powder preparation conditions, a high densification of 97 % was obtained by sintering at $1350^{\circ}C$ for 2 h. No reaction between the two components occurred and there was no transition to ${\alpha}-TCP$. TCP grains with a size of $2-4{\mu}m$ were well surrounded by $Al_2O_3$ grains with a size of $1{\mu}m$ or less. Strength 61(Brazilian) or 187(3-p MOR) MPa, and fracture toughness 1.7 (notched beam) or 2.5 (indentation) $MPa{\cdot}m^{1/2}$ were obtained, which are large improvements over the strength of $TCP/Al_2O_3$ composites and toughness of TCP and hydroxyapatite in previous studies.

Effect of Sintering Temperature on Microstructure and Mechanical Properties of Cu Particles Dispersed Al2O3 Nanocomposites (Cu 입자분산 Al2O3 나노복합재료의 미세조직과 기계적 특성에 미치는 소결온도의 영향)

  • Jeong, Young-Keun;Oh, Sung-Tag;Choa, Yong-Ho
    • Journal of Powder Materials
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    • v.13 no.5 s.58
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    • pp.366-370
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    • 2006
  • The microstructure and mechanical properties of hot-pressed $Al_2O_3/Cu$ composites with a different sintering temperature have been studied. The size of matrix grain and Cu dispersion in composites increased with increase in sintering temperature. Fracture toughness of the composite sintered at high temperature exhibited an enhanced value. The toughness increase was explained by the thermal residual stress, crack bridging and crack branching by the formation of microcrack. The nanocomposite, hot-pressed at $1450^{\circ}C$, showed the maximum fracture strength of 707 MPa. The strengthening was mainly attributed to the refinement of matrix grains and the increased toughness.

High Strength SA508 Gr.4N Ni-Cr-Mo Low Alloy Steels for Larger Pressure Vessels of the Advanced Nuclear Power Plant (차세대 원전 대형 압력용기용 고강도 SA508 Gr.4N Ni-Cr-Mo계 저합금강 개발)

  • Kim, Min-Chul;Park, Sang-Gyu;Lee, Ki-Hyoung;Lee, Bong-Sang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.100-106
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    • 2014
  • There is a growing need to introduce advanced pressure vessel steels with higher strength and toughness for the optimizatiooCn of the design and construction of longer life and larger capacity nuclear power plants. SA508 Gr.4N Ni-Cr-Mo low alloy steels have superior strength and fracture toughness, compared to SA508 Gr.3 Mn-Mo-Ni low alloy steel. Therefore, the application of SA508 Gr.4N low alloy steel could be considered to satisfy the strength and toughness required in advanced nuclear power plants. The purpose of this study is to characterize the microstructure and mechanical properties of SA508 Gr.4N low alloy steels. 1 ton ingot of SA508 Gr.4N model alloy was fabricated by vacuum induction melting followed by forging, quenching, and tempering. The predominant microstructure of the SA508 Gr.4N model alloy is tempered martensite having small packet and fine Cr-rich carbides. The yield strength at room temperature was 540MPa, and it was decreased with an increase of test temperature while DSA phenomenon occurred at around $288^{\circ}C$. Overall transition property of SA508 Gr.4N model alloy was much better than SA508 Gr.3 low alloy steel. The index temperature, $T_{41J}$, of SA508 Gr.4N model alloy was $-132^{\circ}C$ in Charpy impact tests, and reference nil-ductility transition temperature, $RT_{NDT}$ of $-105^{\circ}C$ was obtained from drop weight tests. From the fracture toughness tests performed in accordance with the ASTM standard E1921 Master curve method, the reference temperature, $T_0$ was $-147^{\circ}C$, which was improved more than $60^{\circ}C$ compared to SA508 Gr.3 low alloy steels.

A Study on the Fracture Characteristics of 7075 Aluminum Alloy (7075 Al 합금의 파괴특성에 관한 연구)

  • Joung, Tai-Seoung;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.12 no.1
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    • pp.32-39
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    • 1992
  • In this study, electron microscopy, Fractography and $J_{IC}$ test have been used to investigate the fracture behaviour in the scope of aging temperature which 7075 Al-alloy can have high strength. Conclusions obtained on this study are as followed. 1) When the 7075 Al-alloy was aged for 24hrs at $120^{\circ}C$, it's mechanical properties was excellent but fracture toughness decrement resulted from intergranular fracture was emerged. 2) The state of aged for 24hrs at $100^{\circ}C$, had the highest fracture toughess. 3) We could infer that intergranular fracture occurred because preferrential precpitated precipitates in the grain boundary growed in the form of colinear along the grain boundary.

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