• Title/Summary/Keyword: High current inductor

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Mathematical Analysis of LLC Series Resonant Converter with Current Doubler Rectifier using Coupled Inductor (Coupled Inductor를 활용한 배전류 정류 회로를 적용한 LLC 직렬 공진 컨버터의 수식화 해석)

  • Shin, Jung-Yoon;Hwang, Soon-Sang;Yoon, Byung-Chul;Kim, Hag-Wone;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.5
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    • pp.440-449
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    • 2014
  • This study proposes an LLC series resonant converter with a current doubler using a coupled inductor as a rectification circuit for the secondary side. The current doubler circuit is generally used for a high-voltage input and low-voltage output circuit to obtain high efficiency with small transformer turn ratio. However, an inductive circuit is not generally used in the secondary side of an LLC series resonant converter. If inductive components exist on the secondary side, the resonant characteristics are changed through the secondary inductive circuit. Mathematical analysis shows that the secondary-side current doubler with coupled inductor is not affected by the resonant characteristic of the primary LLC if leakage inductance occurs in the coupled inductor. Results of the analysis are proven by simulation; an experiment is also conducted for the proposed circuit.

Pulse-width Adjustment Strategy for Improving the Dynamic Inductor Current Response Performance of a Novel Bidirectional DC-DC Boost Converter

  • Li, Mingyue;Yan, Peimin
    • Journal of Power Electronics
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    • v.18 no.1
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    • pp.34-44
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    • 2018
  • This paper presents a pulse-width adjustment (PWA) strategy for a novel bidirectional DC-DC boost converter to improve the performance of the dynamic inductor current response. This novel converter consists of three main components: a full-bridge converter (FBC), a high-frequency isolated transformer with large leakage inductance, and a three-level voltage-doubler rectifier (VDR). A number of scholars have analyzed the principles, such as the soft-switching performance and high-efficiency characteristic, of this converter based on pulse-width modulation plus phase-shift (PPS) control. It turns out that this converter is suitable for energy storage applications and exhibits good performance. However, the dynamic inductor current response processes of control variable adjustment is not analyzed in this converter. In fact, dc component may occur in the inductor current during its dynamic response process, which can influence the stability and reliability of the converter system. The dynamic responses under different operating modes of a conventional feedforward control are discussed in this paper. And a PWA strategy is proposed to enhance the dynamic inductor current response performance of the converter. This paper gives a detailed design and implementation of the PWA strategy. The proposed strategy is verified through a series of simulation and experimental results.

High Power Density 50kW Bi-directional Converter for Hybrid Electric Vehicle HDC (하이브리드 자동차용 HDC를 위한 50kW급 고전력밀도 양방향 컨버터)

  • Yang, Jung-Woo;Keum, Moon-Hwan;Choi, Yoon;Han, Sang-Kyoo;Kim, Seok-Joon;Kim, Sam-Gyun;Kim, Jong-Pil;Sakong, Suk-Chin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.2
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    • pp.95-101
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    • 2016
  • This paper proposed a high-power density bidirectional converter for hybrid electric vehicle high-voltage DC-DC converter(HDC). The conventional HDC has two disadvantages. First, large inductance is required to satisfy the ripple current of inductor by low switching frequency (<20 kHz). Second, large core size is required to prevent the saturation of inductor by high current. Compared with the conventional HDC, the proposed HDC can reduce inductance with SiC-FET for high frequency driving. High-power density of I/O capacitors can be achieved through two-phase interleaved method. The high-power density of inductors can be achieved because the offset current of magnetizing inductance is theoretically terminated by using the differential mode coupled inductor instead of using two single inductors. The validity of the proposed converter is proved through the 50 kW prototype.

Generalized Circulating Current Control Method in Parallel Three-Phase Boost Converters (병렬 삼상 부스트 컨버터에서 일반화된 순환전류 제어 방법)

  • Lim, Chang-Soon;Lee, Kui-Jun;Kim, Rae-Young;Hyun, Dong-Seok
    • The Transactions of the Korean Institute of Power Electronics
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    • v.16 no.3
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    • pp.250-257
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    • 2011
  • This paper analyzes characteristic of the three-phase coupled inductor connected to ac source to effectively mitigate the high-frequency circulating current generated in parallel three-phase boost converters. The three-phase coupled inductor analysis presented in this paper uses the three-phase coupled inductor structure and voltage equations. Based on this analysis, the three-phase coupled inductor is added to the conventional low-frequency averaged model. As a result, the novel averaged model which can reduce the low and high-frequency circulating current simultaneously is developed. Using the zero-sequence component of the novel averaged model, each total inductance to the circulating current of the three-phase coupled inductor and line inductor can be obtained. Simulation and experiment results verify the usefulness of three-phase coupled inductor in parallel three-phase boost converters.

Low-Cost High-Efficiency Two-Stage Cascaded Converter of Step-Down Buck and Tapped-Inductor Boost for Photovoltaic Micro-Inverters (태양광 마이크로 인버터를 위한 탭인덕터 부스트 및 강압형 컨버터 캐스케이드 타입 저가형 고효율 전력변환기)

  • Jang, Jong-Ho;Shin, Jong-Hyun;Park, Joung-Hu
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.2
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    • pp.157-163
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    • 2014
  • This paper proposes a two-stage step-down buck and a tapped-inductor boost cascaded converter for high efficiency photovoltaic micro-inverter applications. The proposed inverter is a new structure to inject a rectified sinusoidal current into a low-frequency switching inverter for single-phase grid with unity power factor. To build a rectified-waveform of the output current. the converter employs both of a high efficiency step-up and a step-down converter in cascade. In step-down mode, tapped inductor(TI) boost converter stops and the buck converter operates alone. In boost mode, the TI converter operates with the halt of buck operation. The converter provides a rectified current to low frequency inverter, then the inverter converts the current into a unity power-factor sinusoidal waveform. By applying a TI, the converter can decrease the turn-on ratios of the main switch in TI boost converter even with an extreme step-up operation. The performance validation of the proposed design is confirmed by an experimental results of a 120W hardware prototype.

Switching Losses Analysis of the Interleaved ZCT DC-DC Converter with Current Conduction Modes (전류전도모드에 따른 Interleaved ZCT DC-DC Converter의 스위칭 손실 분석)

  • Cha, Dae-Joong;Baek, Ji-Eun;Ko, Kwang-Cheol
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.1
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    • pp.80-85
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    • 2015
  • In the issues of interleaved topology which have been in limelight as high power converter, various soft-switching methods are studied to reduce switching losses in high power application. The interleaved ZCT converter has an additional filter inductor to reduce losses of diodes during reverse recovery process. However, additional current conduction modes are occurred by the inductor, we need to analyze switching losses with inductor values on each mode. In this paper, current conduction modes and boundary conditions of interleaved ZCT converter are analyzed. In the conclusion, the minimum of switching losses in converter operation modes is analyzed by calculating switching losses.

Lossless Inductor Snubber-Assisted ZCS-PFM High Frequency Series Resonant Inverter for Eddy Current-Heated Roller

  • Feng Y. L.;Ishitobi M.;Okuno A.;Nakaoka M.;Lee H. W.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.304-308
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    • 2001
  • This paper presents a novel prototype of ZCS-PFM high frequency series resonant inverter using IGBT power module for electromagnetic induction eddy current-heated roller in copy and printing machines. The operating principle and unique features of this voltage source half bridge inverter with two additional soft commutation inductor snubber are presented including the transformer modeling of induction heated rolling drum. This soft switching inverter can achieve stable zero current soft commutation under a discontinuous and continuous resonant load current for a widely specified power regulation processing. The experimental results and computer-aided analysis of this inverter are discussed from a practical point of view.

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Loss Calculation of a High Power DC-DC Converter Considering DC Bias Characteristic of Inductor (인덕터의 DC 바이어스 특성을 고려한 대용량 DC-DC 컨버터의 손실계산)

  • Jo, Young-Chang;Choi, Ju-Yeop;Jung, Seung-Ki;Choy, Ick;Song, Seung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.4
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    • pp.789-795
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    • 2011
  • It is necessary to accurately predict converter losses for optimized design of a high-power DC-DC converter. The losses of switching devices and inductor among the elements of the converter take significantly greater proportion. The current ripple will be determined by the size of the inductance and this inductance value varies depending on the DC amount of inductor current. As the inductance changes according to load current, the change influences not only the inductor loss itself but also the total converter loss. In this paper, for more accurate design of a bi-directional DC-DC converter for 30kW-class energy storage system, more accurate computational model is proposed considering inductance variation according to the load current change. The inductance changes using variable magnetic cores are verified and converter efficiency is tested through simulations and experiments.

Analysis and Design of a Single-Phase Tapped-Coupled-Inductor Boost DC-DC Converter

  • Gitau, Michael Njoroge;Mwaniki, Fredrick Mukundi;Hofsajer, Ivan W.
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.636-646
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    • 2013
  • A single-phase tapped-inductor boost converter has been proposed previously. However, detailed characterization and performance analysis were not conducted. This paper presents a detailed characterization, performance analysis, and design expressions of a single-phase tapped-coupled-inductor boost converter. Expressions are derived for average and RMS input current as well as for RMS input and output capacitor current ripple. A systematic approach for sizing the tapped-coupled inductor, active switch, and output diode is presented; such approach has not been reported in related literature. This study reveals that sizing of the inductor has to be based on current ripple requirement, turns ratio, and load. Conditions that produce discontinuous inductor current are also discussed. Analysis of a non-ideal converter operating in continuous conduction mode is also conducted. The expression for the voltage ratio considering the coupling coefficient is derived. The suitability of the converter for high-voltage step-up applications is evaluated. Factors that affect the voltage boost ratio are also identified. The effects of duty ratio and load variation on the performance of the converter are also investigated. The theoretically derived characteristics are validated through simulations. Experimental results obtained at a low power level are included to validate the analytical and simulation results. A good agreement is observed among the analytical, simulation, and experimental results.

A Novel Predictive Digital Controlled Sensorless PFC Converter under the Boundary Conduction Mode

  • Wang, Jizhe;Maruta, Hidenori;Matsunaga, Motoshi;Kurokawa, Fujio
    • Journal of Power Electronics
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    • v.17 no.1
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    • pp.1-10
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    • 2017
  • This paper presents a novel predictive digital control method for boundary conduction mode PFC converters without the need for detecting the inductor current. In the proposed method, the inductor current is predicted by analytical equations instead of being detected by a sensing-resistor. The predicted zero-crossing point of the inductor current is determined by the values of the input voltage, output voltage and predicted inductor current. Importantly, the prediction of zero-crossing point is achieved in just a single switching cycle. Therefore, the errors in predictive calculation caused by parameter variations can be compensated. The prediction of the zero-crossing point with the proposed method has been shown to have good accuracy. The proposed method also shows high stability towards variations in both the inductance and output power. Experimental results demonstrate the effectiveness of the proposed predictive digital control method for PFC converters.