• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.123-127
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• 1999

This paper suggests the establishment of high-accuracy and high-efficiency machining method of scroll shape workpiece by using the feed control method. The cutting paths for machining the inside and outside surfaces of the scroll-shape workpiece are calculated, and the calculation method of the cutting chip areas based on the coordinate of the base circle is shown. A feed control method is proposed for a constant cutting area and cutting force. By machining test of scroll shape workpiece, The machined accuracy of wrap, tool wear, and surface roughness are evaluated. By this method, Reduction of the machining time and large increase of the efficiency can be expected.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.3
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• pp.357-362
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• 2003

Recently, the demand for advanced technology of high precision and high efficiency processing of hard materials such as inconel is increasing with progress of industrial goods. However, the machinability of inconel is very inferior to the other conventional industrial materials and the machining technology for inconel involves many problems to be solved in machining accuracy, machining efficiency, etc. Therefore it is needs to establish the machining technology. The purpose of this study is to develop an advanced ultrasonic vibration machining technology for inconel, using the 60KHz and 75KHz high frequency, amplitude about 8${\mu}{\textrm}{m}$ and 4${\mu}{\textrm}{m}$, respectively. As the result, this new ultrasonic vibration machining is reasonable and suitable for the high efficient. accuracy machining method of inconel.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.10
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• pp.208-213
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• 2001

High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.346-351
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• 2001

The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.10 s.175
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• pp.99-106
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• 2005

This paper presents manufacture of mock-up by HSM and optimization of machining condition for high productivity in the view of manufacturing time and accuracy. The rapid machining of prototypes plays an important role in building mock-up. Rapid Prototyping(RP) is a technology to make prototype. But, it have many problems such as shrinkage. deformation and formation occurred by hardening of resin and stair shaping. On the contrary, high speed machining(HSM) technology has many advantages such as good quality, low cost and rapid machining time. HSM and RP is compared for machining efficiency. Experiments are designed by Latin Square Method and machining condition is optimized and selected by ANOVA. For example, propeller is machined by the surface machining of thin surface parts.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.10
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• pp.99-103
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• 2019

Recently, as the high-precision machinery industry has developed rapidly, peripheral equipment has been developed to improve machining efficiency. Peripheral equipment for machining includes cooling units, housings, oil separators, and much more. Oil, such as cleaning and cutting fluids, is used for machining. When waste oil is reused, the contamination of the workpieces and reduction in machining accuracy are generated by the waste oil, including sludge. Therefore, the development of an oil separator is necessary for efficiently separating oil, water, and sludge. The purpose of this study is to analyze the oil separation efficiency and flow characteristics of a high-speed centrifugal separator according to the rotation velocity and diffusion plate. The oil separation efficiency and flow characteristics were analyzed using hydrodynamic theory and computational fluid dynamics (CFD). The results of this study will be used as basic data for the development of a high-speed centrifugal separator.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.393-398
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• 2001

The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining in not close behind that of machine tool. In this study, several types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge, rake angle and relief angle. Machinability is measured by cutting force, tool life, tool wear, chip shape and surface roughness according to cutting length. 3-axis cutting forces are acquired from the invented tool dynamometer for high speed machining. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. By above results, it is suggested the endmill tool with $45^{\circ}$ helix angle, 6 cutting edge, $-15^{\circ}$ rake angle and $12^{\circ}$ relief angle be suitable for high speed machining

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.131-134
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• 1995

The high efficiency and accuracy in machining the die material can be abtained in high speed machining, so it is necessary to analyze the mechanism of high speed cutting process : cutting force, flank wear. The tool dynomometer with high natural frequency is newly developed. With this device, the mechanism of high speed cutting process is investigated according to speed and feedate.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.1
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• pp.20-25
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• 2016

Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of automotive and gears. This trend had made effects on the industrial fields in Korea and which needs further studying of high accuracy and efficiency machining. This study is to investigate the effects of Jig type chuck for roundness improvement in CNC turning machining of high stage speed gear. After hobbing machining, Dimensional change before and after heat treatment was very largely generated. In order to solve this problem was to develop a jig type chuck. After the heat treatment, the operation of the chuck which was the most distinguished equipment among Jig type chuck(0.006mm), Scroll type chuck(0.05mm) and Bolt type chuck(0.04mm). Therefore, Jig type chuck was satisfied the requirement from the actual field(0.02mm).

• Journal of the Korean Society for Precision Engineering
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• v.19 no.5
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• pp.133-138
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• 2002

The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool fur high speed machining in not close behind that of machine tool. In this study, 10 types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge and rake angle. Cutting condition is selected for several experiments and measuring cutting farce, tool life, tool wear and chip shape according to cutting length. 3-axis cutting farces are acquired from the tool dynamometer with high natural frequency, as the conventional tool dynamometer (9257B, Kistler) has cannot measure the state of high frequency force. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. And flow is interrupted at the beginning of cutting by the decrease of rake angle. By above results. it is suggested the endmill tool with 45$^{\circ}$helix angle, 6 cutting edge and -15$^{\circ}$rake angle is suitable for high speed machining.