High Speed Machining of the thin surface parts using liquid metal and selection of machining condition by Latin Square Method

Liquid metal을 이용한 고속 양면 가공 및 라틴 방격법에 의한 최적가공 조건 선정

  • 임표 (전북대학교 대학원 기계공학과) ;
  • 이회관 ((사) 전북대학교 자동차 부품 금형 기술혁신센터) ;
  • 양균의 (전북대학교 기계항공시스템공학과)
  • Published : 2005.10.01

Abstract

This paper presents manufacture of mock-up by HSM and optimization of machining condition for high productivity in the view of manufacturing time and accuracy. The rapid machining of prototypes plays an important role in building mock-up. Rapid Prototyping(RP) is a technology to make prototype. But, it have many problems such as shrinkage. deformation and formation occurred by hardening of resin and stair shaping. On the contrary, high speed machining(HSM) technology has many advantages such as good quality, low cost and rapid machining time. HSM and RP is compared for machining efficiency. Experiments are designed by Latin Square Method and machining condition is optimized and selected by ANOVA. For example, propeller is machined by the surface machining of thin surface parts.

Keywords

References

  1. Lim, K. Y., Yil, M. S., 'Recent trends in development of rapid prototyping technology,' Journal of Korean Society of Precision Engineering, Vol.16, No.2, pp96-102, 1996
  2. Lan, P., Chou, S., Chen, L., Gemmill, D., 'Determiniation of Fabrication Orientation for Rapid Prototyping with Stereolithography Apparatus,' Computer-Aided Design, Vol.29, No.1, pp.53-62, 1997 https://doi.org/10.1016/S0010-4485(96)00049-8
  3. Ahn, D. K., Kim, H. C., Yang, H. J., Lee, L. Y., Jang, T. S., Jeong, H. D., Lee, S. H., 'Determining Optimal Build Orientation in Fused Deposition Modeling for Minimizing Post Machining by Using Genetic Algorithm,' Proceedings of the KSPE Autumn Annual Meeting, pp300-304, 2003
  4. Schut, H., 'High Speed Milling of Dies and Mould-Cutting Conditions and Technology,' CIRP, Vol.44, 1995
  5. Dewes, R. C., AspinWall, D. K., 'A review of ultra high speed milling of hardened steels,' Materials Processing Technology, Vol.69, pp1-17, 1997 https://doi.org/10.1016/S0924-0136(96)00042-8
  6. Lee, D. W., Jeong, Y. H., Kang, M. C., Lee, K. Y., Kim, J. S., Kim, K. G., Kim, S. W., 'Advanced Machining Technology for Die Manufacturing I,' Journal of Korean Society of Precision Engineering, Vol.17, No. 4, pp48-68, 2000
  7. Lim, P., Jang, D. K., Lee, H. K., Yang, G. E., 'High speed machining of cavity pattern in prehardened mold using the small size tool,' Journal of Korean Society of Precision Engineering, Vol.21, No.1, pp133-139, 2004
  8. Shin, B. S., Yang, D. Y, Choi, D. S., Je, T. J., Lee, E. S., Whang K. H., Lee J. H., 'Rapid Manufacturing of Trial Molds and Prototypes by High Speed Machining,' Journal of the KSPE, Vol. 18, No. 12, pp. 124-129, 2001
  9. Shin, B. S., Yang, D. Y., Choi, D. S., Lee, E. S., Je, T. J., Whang K. H., 'Development of Automatic Filling using Low-Melting point Metal for Rapid Manufacturing with Machining Process,' Journal of the KSPE, Vol. 19, No. 3, pp. 88-94, 2002
  10. Park, S. H., 'Morden Design of Experiments,' Minyongsa, pp. 279-338, 2001