• Title/Summary/Keyword: High Cycle Fatigue Life

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Modeling of wind-induced fatigue of cold-formed steel sheet panels

  • Rosario-Galanes, Osvaldo;Godoy, Luis A.
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.237-259
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    • 2014
  • Wind-induced failure around screwed connections has been documented in roof and wall cladding systems made with steel sheet cold-formed panels during high wind events. Previous research has found that low cycle fatigue caused by stress concentration and fluctuating wind loads is responsible for most such failures. A dynamic load protocol was employed in this work to represent fatigue under wind effects. A finite element model and fatigue criteria were implemented and compared with laboratory experiments in order to predict the fatigue failure associated with fluctuating wind loads. Results are used to develop an analytical model which can be employed for the fatigue analysis of steel cold-formed cladding systems. Existing three dimensional fatigue criteria are implemented and correlated with fatigue damage observed on steel claddings. Parametric studies are used to formulate suitable yet simple fatigue criteria. Fatigue failure is predicted in different configurations of loads, types of connections, and thicknesses of steel folded plate cladding. The analytical model, which correlated with experimental results reported in a companion paper, was validated for the fatigue life prediction and failure mechanism of different connection types and thicknesses of cold-formed steel cladding.

Effect of Stress Ratio on Fatigue Fracture of a Shot Peening Marine Structural Steel (쇼트피닝 가공된 해양구조용강의 피로파괴에 미치는 응력비의 영향)

  • PARK KYOUNG-DONG;JIN YOUNG-BEOM;PARK HYOUNG-DONG
    • Journal of Ocean Engineering and Technology
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    • v.18 no.5
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    • pp.43-49
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    • 2004
  • The lightness of components required in the automobile and machine industry necessitates the use of high strength components. In particular, the fatigue failure phenomena, which occurs when using metal, increases the danger to human life and property. Therefore, antifatigue failure technology is an integral part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel, while improving the fatigue strength on surface. Therefore, in this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in a stress ratio(R=0.1, R=0.3, R=0.6) was investigated, giving consideration to fracture mechanics. By using the methods mentioned above, following conclusions are drawn: (1) The fatigue crack growth rate(da/dN) of the shot-peening material was lower than that of the un-peening material and in stage I, ΔKth, the threshold stress intensity factor of the shot-peen processed material is high in critical parts, unlike the un-peening material. Also m, fatigue crack growth exponent and number of cycle of the shot-peening material, was higher than that of the un-peening material, as concluded from effect of da/dN. (2) Fatigue life shows more improvement in the shot-peening material than in the un-peening material, and the compressive residual stress of surface on the shot-peen processed operate resistance of fatigue crack propagation.

Deformation and Failure Behavior during Thermo-Mechanical Fatigue of a Nickel-Based Single Crystal Superalloy (열기계적 피로에 따른 단결정 니켈기 초내열합금의 변형 및 파괴거동)

  • Kang, Jeong Gu;Hong, Hyun Uk;Choi, Baig Gyu;Kim, In Soo;Kang, Nam Hyun;Jo, Chang Yong
    • Korean Journal of Metals and Materials
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    • v.49 no.2
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    • pp.112-120
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    • 2011
  • The out-of-phase thermo-mechanical fatigue (OP TMF) in a <001> oriented single crystal nickel-based superalloy CMSX-4 has been studied. OP TMF life was less than a half of low cycle fatigue(LCF) life in spite of a small hysteresis loop area of OP TMF compared to that of LCF. The failure was caused by the initiation of a crack at the oxide-layered surface followed by its planar growth along the <100> ${\gamma}$ channel in both LCF and OP TMF. However, deformation twins appeared near the major crack of OP TMF. The multiple groups of parallel twin plates on {111} planes provided a preferential path for crack propagation, which caused a significant decrease in OP TMF life. Additionally, the analysis on the surface crack morphology revealed that the tensile strain at the minimum temperature of OP TMF was found to accelerate the crack propagation.

Microstructure, Tensile Strength and Probabilistic Fatigue Life Evaluation of Gray Cast Iron (회주철의 미세구조와 인장거동 분석 및 확률론적 피로수명평가)

  • Sung, Yong Hyeon;Han, Seung-Wook;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.721-728
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    • 2017
  • High-grade gray cast iron (HCI350) was prepared by adding Cr, Mo and Cu to the gray cast iron (GC300). Their microstructure, mechanical properties and fatigue strength were studied. Cast iron was made from round bar and plate-type castings, and was cut and polished to measure the percentage of each microstructure. The size of flake graphite decreased due to additives, while the structure of high density pearlite increased in volume percentage improving the tensile strength and fatigue strength. Based on the fatigue life data obtained from the fatigue test results, the probability - stress - life (P-S-N) curve was calculated using the 2-parameter Weibull distribution to which the maximum likelihood method was applied. The P-S-N curve showed that the fatigue strength of HCI350 was significantly improved and the dispersion of life data was lower than that of GC300. However, the fatigue life according to fatigue stress alleviation increased further. Data for reliability life design was presented by quantitatively showing the allowable stress value for the required life cycle number using the calculated P-S-N curve.

Crack Growth Life Estimation and Reliability Analysis of High Temperature Turbine (고열 터빈의 균열성장수명 평가 및 신뢰성 분석)

  • Jang, Byung-Wook;Park, Jung-Sun;Kim, Hyun-Jae;Chen, Seung-Bae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.350-353
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    • 2009
  • In the fatigue analysis and the components design, uncertainties are caused by the variances of geometry data and applied loads, and the scatter of material properties. In this paper, fatigue crack growth life of turbine is evaluated by fracture mechanics and the reliability analysis is accessed by the fist order second moment method and Monte Carlo simulation.

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Study on Structural Characteristic for Durability Insurance of Turbopump Turbine (터보펌프 터빈의 내구성 확보를 위한 구조적 특성 연구)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kwon, Jeong-Sik;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.382-386
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    • 2009
  • The life of a component decreases when it was exposed at the extreme condition. A turbine blade of a turbopump used for a liquid rocket engine is operated under the environment of high temperature and pressure, and experienced high centrifugal force. Thus the durability of the turbopump operated under the these conditions become lower than expected because of the severe fatigue and creep influence. The damage of the turbine being considered the fatigue and the creep influence is estimated to ensure the durability of turbopump turbine. ABAQUS/CAE and MSC.Fatigue are used for the fatigue analysis, and Larson-Miller parameter and robinson's rule are used for the creep analysis. In this paper, comparison and analysis of the fatigue and the creep influence were performed to ensure the life expectancy of turbopump turbine.

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Fatigue Cumulative Damage and Life Prediction of Uncovered Freight Car Under Service Load using Rainflow Counting Method (운전하중하의 레인플로집계법을 이용한 철도차량 무개화차의 피로누적손상과 수명예측)

  • Baek, Seok-Heum;Lee, Kyoung-Young;Mun, Sung-Jun;Cho, Seok-Swoo;Joo, Won-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.1-9
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    • 2005
  • An end beam is one of the most important structural members supporting uncovered freight under in-service loading. In general, it needs to endure over 25 years. However fatigue fracture has occurred at dynamic stress concentration location of the end beam because user's specifications demanded high speed and vehicle manufacturer made the uncovered freight car with comparatively low strength and stiffness. For durability analysis, finite element analysis is performed to evaluate the problem of uncovered freight structure and local strain. The uncovered freight car was operated on actual problematic railroad line to measure dynamic stress versus time history on the critical part from which a crack is initiated often. Rainflow cycle counting method was used to estimate fatigue damage at dangerous area under operating condition. Therefore, this study shows that analytical fatigue life at the end beam can be predicted on the basis of S-N curve and structure analysis and has a fairly good correlation with experimental fatigue life.

Applications of fiber optic sensors for structural health monitoring

  • Kesavan, K.;Ravisankar, K.;Parivallal, S.;Sreeshylam, P.
    • Smart Structures and Systems
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    • v.1 no.4
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    • pp.355-368
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    • 2005
  • Large and complex structures are being built now-a-days and, they are required to be functional even under extreme loading and environmental conditions. In order to meet the safety and maintenance demands, there is a need to build sensors integrated structural system, which can sense and provide necessary information about the structural response to complex loading and environment. Sophisticated tools have been developed for the design and construction of civil engineering structures. However, very little has been accomplished in the area of monitoring and rehabilitation. The employment of appropriate sensor is therefore crucial, and efforts must be directed towards non-destructive testing techniques that remain functional throughout the life of the structure. Fiber optic sensors are emerging as a superior non-destructive tool for evaluating the health of civil engineering structures. Flexibility, small in size and corrosion resistance of optical fibers allow them to be directly embedded in concrete structures. The inherent advantages of fiber optic sensors over conventional sensors include high resolution, ability to work in difficult environment, immunity from electromagnetic interference, large band width of signal, low noise and high sensitivity. This paper brings out the potential and current status of technology of fiber optic sensors for civil engineering applications. The importance of employing fiber optic sensors for health monitoring of civil engineering structures has been highlighted. Details of laboratory studies carried out on fiber optic strain sensors to assess their suitability for civil engineering applications are also covered.

Evaluation of Vibration Fatigue Life of Shipboard Equipment Made of Aluminum Alloy A356 (주조 알루미늄합금 A356을 사용한 해상구조물의 진동피로수명평가)

  • Cho, Ki-Dae;Kim, Jie-Eok;Yang, Sung-Chul;Jung, Hwa-Young;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1257-1263
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    • 2010
  • The naval structure exposes to environmental vibration of shafted propeller propulsion and engine vibration. The shipboard equipments are developed compliance to MIL-STD-167-1A. For this purpose, vibration fatigue life of shipboard equipment for long lives should be estimate via an analytical approach and vibration test. In this paper, High cycle fatigue strength of cast aluminum alloy A356 using shipboard equipment was evaluated by 14 S-N method. The stress applied on the structure is evaluated by an analytical method(frequency response analysis with sinusoidal input and a fatigue evaluation) to simulate a MIL-STD-167-1A test. The frequency with the maximum equivalent stress is shown by Max. test frequency and the vibration fatigue life of shipboard equipment was estimated by Miner's rule.

A Study on the Fatigue Crack Propagation Behavior in F.F. Shaft Materials of Vehicle with Small Circular Defect at Variable Temperature (미소원공결함을 갖는 자동차 전류구동축재의 온도변화에 따른 피로크랙전파거동에 관한 연구)

  • Lee, S.R.;Lee, D.G.;Chung, J.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.185-194
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    • 1998
  • In this study, the rotary bending fatigue test was carried out with two kinds of material, S43C and S50C, using in the Front engine and Front drive wheels(F.F.) of vehicle. The one part of specimens was heated by high frequency induction method(about 1mm depth and $H_RC$ 56~60) and tested environment temperature were $-30^{\circ}C$, $+25^{\circ}C$ and $+80^{\circ}C$ in order to look over the influence of the heat treatment and the temperatures. In the experimented result at $+25^{\circ}C$ and $+80^{\circ}C$, the fatigue life of non-heated specimens were decreased about 35%, but that of heated specimens were decreased about only 5% at $+80^{\circ}C$ more than at $25^{\circ}C$. And in the experiment result at $-30^{\circ}C$ and $+25^{\circ}C$, the non-heated and heated specimens were about 110%, 120% higher fatigue life at $-30^{\circ}C$ than at the $+25^{\circ}C$ each other. On the other hand, the fatigue crack propagation rate of S50C was higher than that of S43C.

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