• 경영과학
• /
• 제8권1호
• /
• pp.51-70
• /
• 1991

This paper discusses planning and scheduling problems for efficient utilization of an FMS and presents an integrated decision support system for FMS production planning and scheduling problems. The decision support system, FMSDS(Flexible Manufacturing Systems Decision Support System), includes of data of handling module, part selection module, loading module, load adjusting module, scheduling module and simulation module etc. This paper includes the solution methodology of each subproblem. And an integrated interface scheme between the subproblems is presented. The interface scheme considers the relationships between the subproblems and generates solution using hierarchical and looping approaches. FMSDS is made up of six alternative models considering 3 loading objectives and 2 production order processing strategies. Performance comparisons among 6 alternatives and other decision support systems are shown using the non-terminating simulation techniques.

• 산업공학
• /
• 제13권3호
• /
• pp.378-387
• /
• 2000

As the globalization of manufacturing companies continues, the scope of dependence between these companies and distributors, and other suppliers are growing very rapidly since no one company manufactures or distributes the whole product by themselves. And, the need to increase the efficiency of the whole supply chain is increasing. This paper deals with a multi-plant lot-sizing problem(MPLSP) which happens in a decentralized manufacturing system of a supply chain. In this study, we assume that the whole supply chain is driven by a single source of independent demand and many levels of dependent demands among manufacturing systems in the supply chain. We consider setup cost, transportation cost and time, and inventory holding cost as a decision factor in the MPLSP. The MPLSP is decomposed into two sub-problems: a planning problem of the whole supply chain and a lot-sizing problem of each manufacturing system. The supply chain planning problem becomes a pure linear programming problem and a Generalized Goal Decomposition method is used to solve the problem. Its result is used as a goal of the lot-sizing problem. The lot-sizing problem is solved using the CPLEX package, and then the coefficients of the planning problem are updated reflecting the lot-sizing solution. This procedure is repeated until termination criteria are met. The whole solution process is similar to Lagrangian relaxation method in the sense that the solutions are approaching the optimum in a recursive manner. Through experiments, the proposed closed-loop hierarchical planning and traditional hierarchical planning are compared to optimal solution, and it is shown that the proposed method is a very viable alternative for solving production planning problems of decentralized manufacturing systems and in other areas.

• Journal of Information Technology Applications and Management
• /
• 제20권2호
• /
• pp.147-160
• /
• 2013

Today, the management environments of intelligence firm are changing the way of production planning and logistics management, and are changing the process of supply chain management system. This paper shows the development of information system software for intelligence enterprises is used in supply chain management for robot engineering industry. Specifically, supply chain management system in this paper has been developed to analyze the impact of multi plant and multi distribution environment, showing the process analysis and system development of hierarchical assembly manufacturing industry. In this paper we consider a production planning and distribution management system of intelligence firm in the supply chain. We focus on a capacitated production resource and distribution volume allocation problem, develop a mixed integer programming model, and propose an efficient heuristic procedure using a genetic algorithm to solve it efficiently. This method makes it possible for the population to reach the feasible approximate solution easily. The proposed regeneration procedures, which evaluate each infeasible chromosome, makes the solution converge to the feasible approximate solution quickly.

• 산업공학
• /
• 제6권2호
• /
• pp.53-65
• /
• 1993

This paper deals with the development of a software module for production planning and scheduling activities of an existing Flexible Machining and Assembly System (FMAS). The Production Planning Module uses the hierarchical and sequential scheme based on "divide and conquer" philosophy. In this module, routes are determined based on the production order, orders are screened, tools are allocated, and order adjustments are executed according to the allocated tools. The Scheduling Module allocates the resources, determines the task priority and the start and completion times of tasks. Re-scheduling can be done to handle unforeseen situations such as lumpy demands and machine breakdowns. Since all modules are integrated with a central database and they interface independently, it is easy to append new modules or update the existing modules. The result of this study is used for operating the real FMAS consisting of a machining cell with 2 domestic NC machines and a part feeding robot, an assembly cell with a conveyor and 3 robots, an inspection cell, an AGV, an AS/RS, and a central control computer.

• 산업공학
• /
• 제10권1호
• /
• pp.15-22
• /
• 1997

In semiconductor manufacturing, the probe process between fabrication and assembly process is constrained mostly by the equipment capacity because most products pass through the similar procedures. The probe process is usually performed in a batch mode with relatively short cycle times. The capability of the probe process can be determined by the optimal combination of the equipments and the products. A probe line usually has several types of equipment with different capacity. In this study, the probe line is modeled in terms of capacity to give the efficient planning and control procedure. For the practical usage, the hierarchical capacity planning procedure is used. First, a monthly capacity plan is made to meet the monthly production plan of each product. Secondly, the daily capacity planning is performed by considering the monthly capacity plan and the daily fabrication output. Simple heuristic algorithms for daily capacity planning are developed and some experimental results are shown.

• 대한산업공학회지
• /
• 제22권4호
• /
• pp.619-631
• /
• 1996

This paper describes an approach for the incorporation of maintenance times into a hierarchical scheduling for a failure prone flexible manufacturing system. The maintenance should not be performed too often because of the resulting reduction of capacity. Most manufacturing systems are large and complex. It is natural to divide the control into a hierarchy consisting of a number of different levels. Each level is characterized by the length of the planning horizon and the kind of data required for the decision making process. The goal of the analysis reported here is to calculate the production requirements while the machines fail and are repaired at random times. The machine failure and preventive maintenance are considered simultaneously.

• 한국정보시스템학회지:정보시스템연구
• /
• 제13권1호
• /
• pp.77-95
• /
• 2004

According to the increase of organizational complexity and the change of rapid information technology environment, many firms have shifted their information technology(IT) strategy from developing information systems in-house to purchasing application software such as Enterprise Resource Planning(ERP) Systems. Marketing and Sales functions within a Korean automotive part company include developing new assembly products, determining pricing, taking customer's orders, and shipping assembly products to customers. Marketing and Sales Information System(MSIS) in ERP system plays an important role in next Production Planning process. MSIS also makes management reporting and decision making faster and more uniform throughout an organization. MSIS promotes thinking about corporate goals, as opposed to thinking only about the goals of a single department or functional area. This paper intends to design and implement a MSIS in ERP systems for Korean automotive part company using object-oriented methodology In order to accomplish the implementation of MSIS in ERP system, we employed UML as its standard modeling language. In this study, four diagramming techniques such as use case diagram, sequence diagram, class diagram, component diagram among eight modeling techniques are used for analyzing hierarchical business process. In traditional marketing and sales function, a company with an unintegrated information system can have marketing and sales data that is data redundant or inaccurate. MSIS integrated in ERP system can solve the sales forecast problem, which minimizes the total costs of production, inventory, and transportation under constraints of production capacity. Also, the use of UML methodology makes S/W programmers shorten the phase of analysis and design in the implementation of MSIS system, and increase the reuse of software and the interoperability with corporate internal Information system.

• 한국경영과학회:학술대회논문집
• /
• 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
• /
• pp.204-208
• /
• 1996

일반적으로 한 제품은 원자재로부터 중간의 여러 단계의 공장을 거쳐 최종 완제품으로 시장에 선보이게 된다. 이러한 다공장 구조에서는 제조기업 전체차원, 하부 공장차원, 단위작업장 차원을 유기적으로 연결하여 생산계획 및 생산통제를 담당하는 운영시스템이 필요하다. 본 연구에서는 Jacobson[2]의 Use Case Driven기법을 이용하여 이러한 다공장의 계층적 구조를 가진 생산계획및 통제시스템에 대한 객체지향적 분석 및 설계을 수행하였다. 우선 각 계층의 시스템에 대하여 Actor와 Use case를 도출하였다. 그리고 도출된 Use-case로 부터 객체를 규명하여 시스템에 대한 분석모델을 수립하였다. 또한 주요 Use-case를 규명된 객체간의 메시지 교환과 통제의 이행과정을 통하여 표현함으로써 시스템의 객체지향적 구현의 기반을 구축하였다.

• 산업공학
• /
• 제11권1호
• /
• pp.1-14
• /
• 1998

Various problems on logistics systems have been dealt with recently as research issues since they were regarded critical for taking up a better position in the increasingly competitive global market. In particular, the freight transportation is considered as a key factor which affects the economic competitiveness of a whole nation as well as the production cost of individual companies. The objective of this study is to identify main issues and review recent foreign and domestic studies related to the freight transportation. The studies are classified into two categories according to the hierarchical level in the decision making process: infra structure design and transportation strategies, service design and operation. Main issues are introduced with a brief review on the related literature and methodologies applied.

• 디지털융복합연구
• /
• 제12권8호
• /
• pp.271-282
• /
• 2014

방송 기술의 최근 흐름은 HDTV와 3DTV에 이어 UHDTV 로 진화되고 있다. UHDTV가 새로운 패러다임으로 자리매김하고 있으며 우리나라에서도 지상파는 4K-UHDTV의 실험 방송과 케이블, 위성에서는 본방송 서비스가 실시되고 있다. 이러한 4K-UHD 콘텐츠 제작의 활성화를 위한 체계적인 워크플로우가 정립이 필요한 상황이다. 본 연구에서는 전문가 의견을 통한 4K-UHD 제작 워크플로우의 중요 항목을 도출하고 계층적 분석 방법(AHP, Analytic Hierarchy Process)을 적용하여 4K-UHD 콘텐츠 제작에 있어 중요하게 고려되는 항목을 상호 비교 하였다. 워크플로우의 상위 계층에는 콘텐츠 제작 기획 측면, 미디어 파일 관리 측면 및 제작 장비의 선택과 운영 측면으로 분류 하였으며 하위 계층에서는 UHD 제작 STAFF 간의 역할과 트레이닝, 미디어 관리, 저장 장치의 선택과 운영이 상대적으로 중요하게 평가 되었다. 또한 실시간 4K-UHD 제작을 위한 워크플로우를 제시하였다.