• Title/Summary/Keyword: Heavy duty design

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap (대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.402-410
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    • 2008
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

A Study on the Fluoro-polymer Composite Coatings for Protecting the Corrosion of Fossil-fuel Power Plants

  • Kang, Min Soo;Lee, Byung Seung;Chang, Hyun Young;Jin, Tae Eun;So, Il Soo
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.62-67
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    • 2007
  • Several heavy duty coatings at an every kind industry facilities to various systems currently have been applied review to the many industry fields. Corrosion-protective characteristics in the case of novolac epoxy among them and unsaturated polyester have been applied most widely. epoxy and flake heavy duty coatings are applied for such reason in an every kind facilities(stack, FGD, cooler, chemical tank etc) of a fossil-fuel power plants Cases of the fossil-fuel power plants are exposed to more severe corrosion environment compared with other facilities and It is difficult to display the performance of long-term method at apply to be the partial. Our study shows fluoro-polymer composite coating method to overcome of the limit. The comparison did previous method and heavy duty coating about FGD plants most at a corrosion environment among fossil-fuel power plants. Additionally, other facilities examined different heavy duty method. The design mode of fluoro-polymer composite coating according to an every kind facilities show extensive methods that are characteristic revelation of film(top, middle and primer layer) composition of the paint, film thickness in accordance with a facilities corrosion and the corrosion protective effectiveness to come into being use fluoro-polymer composite with heavy duty paint(epoxy).

Dynamic Performance Estimation and Optimization for the Power Transmission of a Heavy Duty Vehicle (중부하 차량 동력전달계의 성능평가와 최적화)

  • 조한상;임원식;이장무;김정윤
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.63-74
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    • 1996
  • Automatic transmission for heavy duty vehicles is a part of the power pack which includes steering and braking systems. This transmission in different from the one for passenger car. Therefore, in order to understand the trend of the important design parameters, maneuverability, acceleration performance and maximum speed, we need to analyze the total performance characteristics of the power transmission systems. In this study, modeling of the automatic transmission in heavy duty vehicle is carried out and the performance analysis method is presented. Results can be used for performance estimation data in the analysis for several combination method which determines the optimal parameters on the basis of penalty functions and weightings. And the estimation method of the important performance parameters such as engine inertia or power loss of engine by experiments is presented.

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Thickness Design of Composite Pavement for Heavy-Duty Roads Considering Cumulative Fatigue Damage in Roller-Compacted Concrete Base (롤러전압콘크리트 기층의 누적피로손상을 고려한 중하중 도로의 복합포장 두께 설계)

  • Kim, Kyoung Su;Kim, Young Kyu;Chhay, Lyhour;Lee, Seung Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.4
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    • pp.537-548
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    • 2022
  • It is important to design the pavement thickness considering heavy-duty traffic loads, which can cause excessive stress and strain in the pavement. Port-rear roads and industrial roads have many problems due to early stress in pavement because these have a higher ratio of heavy loads than general roads such as national roads and expressways. Internationally, composite pavement has been widely applied in pavement designs in heavy-duty areas. Composite pavement is established as an economic pavement type that can increase the design life by nearly double compared to that of existing pavement while also decreasing maintenance and user costs. This study suggests a thickness design method for composite pavement using roller-compacted concrete as a base material to ensure long-term serviceability in heavy-duty areas such as port-rear roads and industrial roads. A three-dimensional finite element analysis was conducted to investigate the mechanical behavior and the long-term pavement performance ultimately to suggest a thickness design method that considers changes in the material properties of the roller-compacted concrete (RCC) base layer. In addition, this study presents a user-friendly catalog design method for RCC-base composite pavement considering the concept of linear damage accumulation for each container trailer depending on the season.

Evaluation and Application of Pullout Strength of Single Anchor in Plain Concrete According to Edge Distance (연단거리에 따른 무근콘크리트 단일앵커의콘파괴 인발 내력에 관한 적용성 평가)

  • Kim, Young-Ho;You, Sung-Gyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.1
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    • pp.211-220
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    • 2004
  • This paper presents the evaluation of pullout strengths of expansion anchors and wedge anchors that can cause a failure of the concrete on the basis of the design for anchorage. Tests are conducted for heavy-duty anchors and wedge anchors domestically manufactured and to be installed in plain concrete member. The mainly testing parameters reflected the effects of edge distance. Design of post-installed steel anchors is presented by the Concrete Capacity Design(CCD) in European Organization for Technical Approval. This approach is compared to the well-known provisions, ACI 349-90 specification. The use of both methods to predict the concrete failure load of expansion anchor in uncracked concrete under monotonic loading for important applications is compared. In this study, the concrete tension capacity of fastenings with Heavy-duty Anchors and Wedge Anchors in plain concrete predicted by ACI 349-90 and the Concrete Capacity Design method has been compared with the results of tests.

Evaluation of Concrete Cone Breakout Strength of Expansion Anchors (익스팬션 앵커의 콘크리트 콘 파괴강도 평가)

  • Kim, Sung Yong;Kim, Kyu Suk
    • Journal of Korean Society of Steel Construction
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    • v.15 no.6 s.67
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    • pp.649-660
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    • 2003
  • The paper presents an evaluation of the tensile strength of the expansion anchor that can cause failure in the concrete based on the design of the anchorage. Tests of the heavy-duty anchor and the wedge anchor that are domestically manufactured and installed in plain concrete members are conducted to probe the effects of the embedded depth, concrete strength, and anchors spacing. The design of post-installed steel anchors is presented using the Concrete Capacity Design (CCD) approach. The CCD method is applied to predict the concrete failure load of the expansion anchor in plain concrete under monotonic loading for important applications. The concrete tension capacity of the fastenings with heavy-duty anchors and wedge anchors in plain concrete predicted using the CCD method is compared with the test results. For the CCD method, a normalization coefficient of 9.94 is appropriale for the nominal concrete breakout strength of an anchor or a group of wedge anchors in tension. On the other hand, a normalization coefficient of 11.50 is appropriate for the nominal concrete breakout strength of an anchor or a group of heavy-duty anchors in tension.

Axial Turbine Aerodynamic Design of Small Heavy-Duty Gas Turbines (발전용 소형가스터빈의 축류터빈 공력설계)

  • Kim, Joung Seok;Lee, Wu Sang;Ryu, Je Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.4
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    • pp.415-421
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    • 2013
  • This study describes the aerodynamic design procedure for the axial turbines of a small heavy-duty gas turbine engine being developed by Doosan Heavy Industries. The design procedure mainly consists of three parts: namely, flowpath design, airfoil design, and 3D performance calculation. To design the optimized flowpath, through-flow calculations as well as the loss estimation are widely used to evaluate the effect of geometric variables, for example, shape of meridional plane, mean radius, blades axial gap, and hade angle. During the airfoil design procedure, the optimum number of blades is calculated by empirical correlations based on the in/outlet flow angles, and then 2D airfoil planar sections are designed carefully, followed by 2D B2B NS calculations. The designed planar sections are stacked along the spanwise direction, leading to a 3D surfaced airfoil shape. To consider the 3D effect on turbine performance, 3D multistage Euler calculation, single row, and multistage NS calculations are performed.

The Soil Removal of Artificially Soiled Fabrics with Commercial Detergents at Various Washing Conditions (시판 세제를 사용하여 세척 조건에 따른 인공오염포의 세척성)

  • Chung, Hae-Won;Kim, Mi-Kyung
    • Fashion & Textile Research Journal
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    • v.9 no.6
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    • pp.671-678
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    • 2007
  • Formulations of compact and supercompact heavy-duty detergents, which are being used widely around the world, differ from those of conventional heavy-duty detergents. Significant differences in composition exist between the compact detergents and the conventional detergents. The compact detergents have a higher content of surfactants, oxygen bleach and enzymes than the conventional detergents. We have studied to find the most effective washing conditions of artificially soiled cloths with a commercial, supercompact, heavy-duty detergent and a drum type washing machine which is becoming the preferred type in Korea. Moreover, we have studied the washing performance with an impeller type washing machine, which has heretofore been the most popular type in East Asia. With the drum-type washing machine, washing performances improved as the washing temperatures went up and the washing times were lengthened. Though the rate of soil removal with a double recommended dosage was higher than with the recommended amount at $20^{\circ}C$, the effects of the higher dosage decreased as the washing temperatures increased. Finally, the washing performances with the two different dosages were the same at $60^{\circ}C$. The washing performances at $40^{\circ}C$ with the recommended dosage for 90 minutes were the same as with the double recommended dosage for 45 minutes. The soil removal efficiencies with the impeller-type washing machine were much lower than those of the drum-type washing machine. The reasons for this were the higher bath ratio that led to the lower concentration of wash liquor, the shorter washing time, and the lower washing temperature.