• Title/Summary/Keyword: Heating process

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Microwave-assisted Sintering of Amorphous Powders

  • Lee, Hoi-Kwan;Kim, Ki-Min;Park, Man-Kyu;Kang, Won-Ho
    • Journal of the Korean Ceramic Society
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    • v.48 no.1
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    • pp.14-19
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    • 2011
  • Microwave heating (MW) was studied for the sintering of amorphous powders. In comparison to conventional heating (CV), the results show that microwave heating has the potential to substantially accelerate the sintering process and allow for highly densified solidification by eliminating the pores and increasing the shrinkage rate. In the heat treatment to synthesize aluminum borate ($Al_{18}B_4O_{33}$) whiskers from precursors, it was found that microwave heating helps the formation of $Al_{18}B_4O_{33}$ crystal as well as the decrease of crystallization temperature of $Al_{18}B_4O_{33}$ to a level significantly lower than the previously reported value of $1050^{\circ}C$.

Application of the induction type furnace for HGL (용융아연도금라인(HGL)의 Induction Type Furnace 적용)

  • 이만식
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.111-118
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    • 1999
  • This article describes the basic engineering concepts to be considered in the application of an induction heating furnace in the hot-dip galvanizing line. Experience in the Dongkuk project in Pohang, has shown that this arrangement has many advantages over the conventional method of using a combustion-gas heated furnace. Investment and operating costs are lower, the line length is much shorter, line operation is more convenient, air pollution is reduced, and the coated strip at of top-quality. As these benefits become well known, it is anticipated that the concept of induction heating will be more widely used in both new and revamped process lines. Induction heating is suitable for the production of Commercial Quality hot galvanized coils. More research is required to extend the present concept to the production of higher forming grades such as Drawing, Deep Drawing and Extra Deep Drawing Quality steels. A combination of induction heating and combustion-gas heating may lead to the way to the processing of these qualities of strip.

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Analysis of Induction Heating System using the Impedance Boundary Condition (임피던스 경계조건을 이용한 유도가열 시스템의 해석)

  • 김우균;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.258-261
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    • 1998
  • Induction heating is commonly used in process heating prior to metal working and in heat treationg, welding, and melting. For an analysis of induction heating system, it is necessary to calculate eddy currents in conductors induced by a source current. This study examines the use of the Impedance Boundary Condition for the reduction of the field problem encountered in the computation of eddy currents in non-magnetic and magnetic conductors with small penetration depths to a simpler exterior problem. The electric field intensities on the conductor surfaces computed by using the IBC are compared with the values obtained from the full region solution (i.e. without the use of IBC) and those agree well with the latter.

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The Prevention of The Longitudinal Deformation due to Fillet Welding by using Induction Heating (고주파가열에 의한 Built-up재의 용접종굽힘 변형방지)

  • Park Jeong-Ung;Chang Kyong-Ho;Lee Hae-Woo;An Gyu-Baek
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.47-53
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    • 2005
  • Longitudinal deformation is produced by fillet welding during the fabrication of built-up beams and decreases productivity and quality because it needs an extra correcting process. The deformation is caused by welding moment, which is the value multiplied the welding shrinking farce by the distance from the neutral axis. This welding moment can be offset by generating a moment in the same magnitude and in an opposite direction by induction heating. The location and quantity of the induction heating are decided via experiments and simple equations. This study, first, clarifies the creation mechanism of the longitudinal deformation with FEM analysis. Then, we presents the preventive method of this deformation by induction heating basing on the mechanism and verifies its validity through analysis and experiments.

Temperature Uniformity of the Glass Panel Heated in the Infrared Heating Chamber

  • Lee, Kong-Hoon;Kim, Ook-Joong
    • Journal of Mechanical Science and Technology
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    • v.19 no.10
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    • pp.1950-1956
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    • 2005
  • An analysis has been carried out to investigate the effect of the reflectivity on the temperature distribution of a glass panel by infrared radiant heating. Halogen lamps are used to heat the panel, located near the top and bottom of the rectangular chamber. The thermal energy is transferred from the lamps to the panel only by radiation and it is considered by using view factor. The conductive transfer is limited inside the panel. The results show that the uniformity of the temperature distribution of the panel is improved and, at the same time, the time for heating increases as the wall reflectivity increases. The temperature difference between the center and the corner reaches a maximum in the early stage of the heating process and then decreases until it reaches a uniform steady-state value.

Analysis of Temperature Distribution of the Glass Panel in the Infrared Heating Chamber (적외선 가열로에서 가열되는 유리 패널의 온도분포 해석)

  • Lee, Kong-Hoon;Kim, Ook-Joong;Ha, Su-Seok;Kang, Sae-Byul;Lee, Joon-Sik
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.278-283
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    • 2003
  • Analysis has been carried out to investigate the temperature variation and the uniformity of the temperature distribution of the glass panel by infrared radiant heating. Halogen lamps are used to heat the panel and located near the top and bottom of the rectangular chamber. The thermal energy is transfered only by radiation and the radiation exchange occurs only on the solid surfaces and is considered by using the view factor. The results show that the uniformity of the temperature distribution of the panel is improved but the time for heating increases as the wall reflectivity is large. The temperature difference reaches a maximum in the early stage of the heating process and then decreases until it reaches the uniform steady-state value.

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Development of Simplified Formulas to Predict Deformations in Plate Bending Process with Oxy-Propane Gas Flame (산소-프로판 가스 곡가공 공정에서 강판의 변형예측을 위한 계산식 개발)

  • Bae, Kang-Yul;Yang, Young-Soo;Hyun, Chung-Min;Cho, Si-Hun
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.70-75
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    • 2007
  • Simplified mathematical formulas are presented to predict deformations during the plate forming process when the heating parameters are given. To obtain the formulas, firstly, the thermal analysis for steel plate is performed, and the thermo-mechanical analysis is followed with actual heating conditions. The analyses have been carried out by the commercial software MARC, which is programmed based on the FEM. Secondary, the results of the mechanical analysis are synthesized with their variables for a statistical approach, which results in simplified formulas. The results of the analysis are well compared with those of experimental measurements.

Development of Heating Table Fabrication Process for the High Speed Curing Composites

  • Kim, Yun-Hae;Ha, Jin-Cheol;Lee, Jin-Woo;Park, Jun-Mu;Han, Joong-Won;Choi, Byung-Keun;Moon, Kyung-Man;Nisitani, Hironobu
    • International Journal of Ocean System Engineering
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    • v.3 no.1
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    • pp.38-43
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    • 2013
  • Wind turbine generator is, recently, becoming bigger and bigger. So, in order to produce large amounts of electricity generation, we have to consider the length and thickness of the blade. We investigated the skills of processing for making the super thickness laminate through development fabrication process for high speed curing composite heating table.

A Continuous Sequential Decision Process Model for R&D Economic Feasibility Assessment of the GDHS in Chejoo Island and Its Application (제주도 GDHS의 R&D투자 타당성 분석을 위한 연속적 SDP모형의 개발 및 응용사례연구)

  • Yang, Moon-Hee;Chang, Kyung
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.1
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    • pp.115-126
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    • 1998
  • A GDHS(Geothermal District Heating System) is a heating system supplying a group of districts with heat extracted from geothermal sources. Due to various advantages of GDHS including the saving of fuel consumption as well as the reduction of air pollution, a world-wide trend is to replace central/individual heating systems with GDH systems. The basic point of this paper is that a crash program mentality leads to inappropriate decisions about policy issues in large-scale research and development like the development of GDHS, R&D funding should be viewed as a sequential decision, not a once-and-for-all choice. Hence we develop on economic feasibility assessment model based on a continuous sequential decision process for the Chejoo Island GDHS Project by modifying Roberts's model.

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Fuel Oil Characteristics of Mulching Waste Vinyl by Indirect Heating Emulsion System (간접가열 유화설비에 의한 폐멀칭비닐의 연료유 특성)

  • Kim, Hae-Ji;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.37-42
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    • 2009
  • This paper describes the fuel oil characteristics of mulching waste vinyl by indirect heating emulsion system. For the emulsion experiment of waste vinyl, the system is composed of melting furnace, the 1th pyrolysis furnace, and the 2nd pyrolysis furnace. The mulching waste vinyl is used for the fuel oil characteristics analysis of mulching waste vinyl. The refined oil, gasoline, and diesel oil are extracted and quantified to analysis the fuel oil characteristics. From the results of experiments, it has been shown that the production of fuel oil from mulching waste vinyl is possible using the emulsion system.

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