• Title/Summary/Keyword: Heat Load Simulation

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The Voltage-fed High Frequency Resonant Inverter Using Induction Heated Dry Steam Generator

  • Kim, Chil-Ryong;Lee, Jong-Kurl;Jung, Sang-Hwa;Mun, Sang-Pil;Kim, Sang-Don;Nakaoka, Mutsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.415-418
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction-based fluid beating appliance using voltage-fed type scries capacitor-compensated load resonant high-frequency IGBT inverter with a phase-shifted PWM and a power factor correction schemes. Its operating characteristics in steady-state are illustrated including unique features and evaluated on the basis of its computer simulation and experimental results of 10kw breadboard appliance for hot water producer and superheated steamer. The promising cost effective inverter-fed boiler appliances for electromagnetic induction-heated type fluid-heating in the pipeline systems are proposed for induction-heated boiler, super heat steamer, high temperature water producer, hot gas producer and metal catalyst heating for exhaust gas cleaning in engine, which are more suitable and acceptable for industrial, chemical, and consumer energy utilization for household and business from a practical point of view.

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A Study on the Measurement for Table Deflection using Laser Interferometer and Simulation (레이저를 이용한 테이블 처짐 측정과 시뮬레이션에 관한 연구)

  • 김민주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.55-63
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    • 1999
  • The acceleration of the performance of machine tools influences the development of the semi-conductor and optical technology as the development of NC and measurement technology. Because the measurement has been done to unload condition without considering of mechanical stiffness in the case of machining center as we measure the quasi-static error of machine tools on general study people who works on the spot has many problems on the data value. Also there are no satisfiable results until now in spite of many studys about this because the deflections of the table and the shaft supporting a workpiece influence, influence the accuracy of the table and shaft supporting a workpiece influence the accuracy of the workpiece. And there is doubt about the inspection method of measured error. In this paper Therefor we will help working more accurately on the spot by measuring analyzing displaying the defoec-tion of the table and support shaft when we load on the table and the support shaft of machining center using laser interfer-ometer. Also we try to settle new conception of the measurement method and more accurate grasp of the deflection tenden-cy by verifing the tendency of the error measured through the comparison of the simulated error measured through the comparison of the simulated error using ANSYS a common finite element analysis program which is able to measure heat deformation material deformation and error resulted from this study.

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Development of Rotor Shaft Manufacturing Process using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Lee, N.K.;Park, H.C.;Choi, S.K.;Cho, J.R.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.266-270
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to material characteristics, such as, thermal conductivity and high temperature flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld parameters. FE simulation is performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

Design and Fabrication of a Dual Cylindrical Microwave and Ohmic Combination Heater for Processing of Particulate Foods

  • Lee, Seung Hyun;Choi, Won;Park, Sung Hee;Jun, Soojin
    • Journal of Biosystems Engineering
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    • v.40 no.3
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    • pp.250-260
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    • 2015
  • Purpose: Dual cylindrical microwave chambers equipped with an ohmic heating tube were designed and fabricated to maximize the electric field strength for expeditious heat treatment of particulate foods. Methods: The efficacy of the combination heater was investigated by simulating the electric field distribution by using COMSOL Multiphysics software. Results: All components of the designed microwave heating unit were suitable for transmitting maximal microwave power to the load. The simulated electric field distribution implied that single-mode microwave heating would be sufficient for the steady generation of a highly localized heating zone in the cavity. During impedance matching, the calculated reflection coefficient ($S_{11}$) was small, possibly implying minimal power loss and wave reflection in the designed microwave heating chamber. Conclusions: This study demonstrates the possibility of concentrating the microwave power at the centerline for a single-frequency microwave, for thermal treatment of multiphase foods without attenuating the microwave power.

Extrusion Process Analysis for Al Condenser Tube with Multi Hole (다공 Al 컨덴서 튜브의 압출공정 해석)

  • Bae J. H;Lee J. M;Kim B. M
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.723-730
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    • 2004
  • This paper describes the analysis of extrusion process and integrity for a condenser tube which is a component of the heat exchanger in automobile and all conditioning apparatus. Recently, according to the development of analysis method using the computer, the numerical simulation have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. In this paper, firstly, the die design was performed for a condenser tube with a multi-hole section and the rigid-plasticity FE analysis performed of extrusion process. Secondly, we estimated metal flow of billet, extrusion load, welding pressure in chamber etc. and evaluated the pressure and elastic strain of the die land and mandrel tooth profile through a stress analysis of the die. Finally, the extrusion test was performed to estimate the validity of FE analysis. This paper confirmed that the designed extrusion die of the research is satisfactorily designed fur integrity of condenser tube.

A study on the Detection of Premature Quench Generated in the Process of Current Pumping in a Superconducting Power Supply (초전도 Power Supply의 전류펌핑 과정에서 발생하는 조기 퀜치발생 진단)

  • Kim, Ho-Min;Bae, Joon-Han;Noh, Jeong-Sub;Sim, Ki-Deok;Jang, Won-Kap;Ko, Tae-Kuk
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.244-246
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    • 1997
  • This paper is to analyze the Premature Quench characteristics of a rotating magnet type superconducting fluxpump and consider the method of detecting and protecting this premature quench. Practically, there is contact resistance between the fluxpump and the load, namely the S.C. magnet. The thermal increase due to the contact resistance cause the premature quench before the charging current amounts to the critical current of S.C magnet. Therefore, this paper is devoted to solving the heat equation on contact region using cylindrical coordinates and to calculating the rate of thermal increase during the current is pumped up. Doing so, the predictive value of the maximum pumping current is obtained. It has been verified that the results of simulation are coincident with those of experiment. It must be considered essentially to minimize the contact resistance in designing the S.C fluxpump system in order to protect the premature quench and improve the maximum pumping current.

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Measurement and Simulation of Heating Energy for Apartments with District Heating (지역난방 아파트에 대한 난방에너지 실측 및 시뮬레이션)

  • Lee, Eun Ju;Lee, Doo Young;Hong, Hiki;Kim, Young Kyun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.12
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    • pp.572-578
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    • 2014
  • Heating energy was measured in an apartment housing unit with a district heating system, varying the kind of hot water distributors. Ondol coils passing through a living room raised the temperature of the room where the heating was turned off. Including this characteristic of Ondol heating into the modeling, we performed simulations and showed a verification by comparison with the results of measurements. As a result, a main flow control method, which changes hot water flow rate supplied to a housing unit according to the thermal load, can reduce the supplied flow rate and lower the return temperature, compared with a constant flow method. That can result in decreased heat loss in utility-pipe conduits even though the heating energy supplied is almost the same. An outdoor reset control that raises the temperature of the supplied hot water if the outdoor temperature falls has the effect of a quicker response in heating than the reduced flow rate and return temperature.

A Study on the Life Cycle Cost Analysis of the See-through a-si Building Integrated Photovoltaic System (투광형 비정질 BIPV 시스템의 LCC 평가에 관한 연구)

  • Lee, Han-Myoung;Oh, Min-Seok;Kim, Hway-Suh
    • Journal of the Korean Solar Energy Society
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    • v.29 no.1
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    • pp.1-10
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    • 2009
  • This study was carried out to evaluate the Life Cycle Cost(LCC) of three types of RTPV(Building Integrated Photovoltaic) systems-Glass plus Granite. Crystalline BIPV and See through Amorphous BIPV-which were vertically installed to generate the same power output(76 kW level). Initial investment costs. cost. savings and maintenance costs had been predicted during the period of analysing the LCC of three types of BIPV(Building Integrated Photovoltaic) systems installed for the purpose of evaluating the LCC. In case of cost savings, it had been analyzed by measuring the amount of electric power generated, reduction in lighting load and heat & cooling loads through simulation. From this analysis, it was predicted that the See-through amorphous BIPV offering cost saving advantages demonstrated the economical efficiency similar to the Class plus Granite when it is backed by more than 20 years of durability.

Thermal Characteristics of 600 W Brushless DC Motor under Axial Loading Condition (회전축 부하를 고려한 BLDC 모터의 열적 특성에 관한 실험 및 수치 해석적 연구)

  • Kwon, Hwabhin;Lee, Won-Sik;Kim, Gyu-Tak;Park, Heesung
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.999-1005
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    • 2016
  • A brushless direct current (BLDC) motor electronically performs rectification without brushes. It therefore does not have the typical mechanical friction contacts between the brushes and commutators. The BLDC motor has the advantages of high speed, low noise, and electronic noise reduction in addition to high durability and reliability. Therefore, it is mainly used in electric vehicles and electric equipment. However, iron loss and copper loss due to long-term use induce temperature increases in the motor, which reduces its performance and life. The temperatures of the stator and permanent magnet are predicted to be $62.3^{\circ}C$ and $32.2^{\circ}C$, respectively. This study shows the enhanced temperature distribution in a 600 W BLDC motor using unsteady and three-dimensional (3D) numerical investigations validated with experimental data.

Performance of Fuel Cell System for Medium Duty Truck by Cooling System Configuration (상용차용 고분자 전해질 연료전지 냉각시스템 배열에 따른 성능 특성)

  • WOO, JONGBIN;KIM, YOUNGHYEON;YU, SANGSEOK
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.4
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    • pp.236-244
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    • 2021
  • Fuel cell systems for medium duty truck require high power demands under driving. Since high power demands results in significant heat generation, thermal management is crucial for the performance and durability of medium duty truck. Therefore, various configurations of dual stacks with cooling systems are investigated to understand appropriate thermal management conditions. The simulation model consists of a dynamic fuel cell stack model, a cooling system model equipped with a controller, and the mounted controller applies a feedback controller to control the operating temperature. Also, In order to minimize parasitic power, the comparison of the cooling systems involved in the arrangement was divided into three case. As a result, this study compares the reaction of fuel cells to the placement of the cooling system under a variety of load conditions to find the best placement method.