• Title/Summary/Keyword: Heat Insulation Curing

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The Effect of Heat Curing Methods on the Temperature History of the Fly Ash Concrete Subjected to Extremely Low Temperature (복합보온양생 방법이 극저온 조건하 플라이애시 치환 콘크리트의 온도이력에 미치는 영향)

  • Han, Min-Cheol;Son, Ho-Jung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.85-90
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    • 2012
  • In this study, temperature profile of the fly ash concrete were studied in accordance with the change of heating curing method combination for the slab concrete in order to develop efficient protection method of the concrete subjected to $-20^{\circ}C$. The slab concretes with the size of $1200mm{\times}600mm{\times}200mm$ were fabricated with W/B of 50% and exposed to $-20^{\circ}C$ for 7 days. Five different combinations of heat curing methods were applied to the slab concrete specimen; two combinations of heat supplying by electrical heater and surface heat insulation material such as polyethylene film and quadrupled layer bubble sheet based on heat enclosure installment; three combinations of heating coil embedment and surface heat insulation materials such as polyethylene film, sawdust and quadrupled layer bubble sheet based on heat enclosure installment. Test results showed that by applying both heating coil and bubble sheet and heat enclosure, the concrete exposed to $-20^{\circ}C$ can be effectively protected from early-age frost damage.

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Analysis of the Efficiency of Improved Bubble Sheet for Heat Curing in Cold Weather

  • Choi, Hyun-Kyu;Son, Myung-Sik;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.1
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    • pp.38-47
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    • 2013
  • When building with concrete in cold weather, an insulation method of heat curing must be determined, and a holistic curing plan that considers the characteristics of structures, the heat loss coefficient of a curing sheet, the joint condition of the curing materials and the quantity of heat produced by a heating apparatus is an essential prerequisite for protection against early frost damage. But on a number of national construction sites, there have been serious problems in cold weather concreting due to the unreliability of the information obtained from practical experience. In the construction field in Japan, there is a specification for heat curing prepared by Japanese Architectural Society, which provides an equation for calculating heat quantity. It is also necessary to adopt a detailed specification for a standard heat curing method that is applicable to all national construction sites. In this study, the effect of bubble sheets on the economic feasibility of cold weather concrete is investigated through a comparison with the blue sheets commonly prescribed in national construction sites. In conclusion, this study found that bubble sheets had the effect of reducing the cost of curing materials and the fuel cost consumed by a heating apparatus, compared to the use of blue sheets.

Strength Development of Mock-up Concrete Structure subjected to Extremely Low Temperature Condition Due to Curing Methods (극저온 조건에서의 양생방법 변화에 따른 실구조체 콘크리트의 강도발현 특성)

  • Jung, Eun-Bong;Jung, Sang-Hyeon;Ahn, Sang-Ku;Ko, Gyeong-Taek;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.47-49
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    • 2012
  • Under this study, the characteristics of concrete intensity condition following the curing method under the extremely low temperature environment have been contemplated, and as a result, in the event of insulation + heat cable curing, the intensity and accumulated temperature accomplishment period is required for two times of requiring initial frost damage prevention than the case of heating + heat insulation curing method due to the insufficient calories supplied in general.

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Field Application of Surface Insulation Curing Method to Cold Weather Concreting (한중콘크리트의 현장 표면단열 양생공법 시공사례 연구)

  • Kim Jong-Back;Lim Choon-Goun;Han Min-Cheol;Kim Seoung-Soo;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.25-28
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    • 2005
  • This study investigates the field application of surface insulation curing method, which combined double layer bubble sheet(DBS) and thick-curing-material(TCM) for cold weather concreting. According to the test, deck slab, curing only upper section with DBS and TCM, does not make big different temperature history with that, curing both upper and bottom section during daily average temperature 6.5t. It is concluded that combination of DBS and TCM in only upper section can be safely cured in early period of time during cold water concreting. The field test was carried out with this favourable data. The upper deck slab was insulated by combination of DBS and TCM, and the construction was surrounded by tent. in order to protect from outside wind. The test result shows that the lowest temperature of deck slab indicated 6$ ^{circ}C $. It demonstrated that this curing method can resist early frost and save construction cost in the side of management and saving labor cost, compared with previous method. In addition, the column specimen, combined both form and bubble board, exhibited favorable temperature history, due to internal hydration heat insulation effect.

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Application of Insulation Curing Method with Double Bubble Sheets Subjected to Cold Weather (이중 버블시트를 이용한 단열양생공법의 한중시공 적용 사례)

  • Hong, Seak-Min;Lee, Chung-Sub;Kim, Jong;Jeon, Chung-Kun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1001-1004
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    • 2008
  • This study reviewed the results of utilization of insulation heat curing method using double layer bubble sheet in slab concrete and mass concrete in cold weather environment. First of all, when double layer bubble sheets are applied, it was shown that slab concrete was protected from early freezing by remaining between 6 and $10^{\circ}C$ even in case outside temperature drops $10^{\circ}C$ below zero until the 2nd day from piling, and in the case of mass concrete, with the maximum temperature difference between the center and surface less than $6^{\circ}C$, crack occurrence index was close to 2 and no hydration heat crack occurred by internal constraint. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

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An Experimental Study on Quality Management of Strength in High Strength Mass Concrete Structure Using Thermal Insulation Material (보온재를 사용한 고강도 매스 콘크리트의 품질관리에 관한 연구)

  • Cho, Kyu-Hyun;Back, Min-Soo;Kim, Sung-Sik;Lim, Nam-Gi;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.2
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    • pp.113-118
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    • 2004
  • This study is a basic experiment on quality management of the compression strength of high strength concrete, aiming. at quality management of high strength mass concrete by giving the temperature hysteresis of the mass test pieces to managerial test pieces. Different from ordinary concrete, high strength concrete generally shows the temperature high rising caused by hydration heat inside the concrete. It is known that, in mass concrete, thermal stress occurs due to the difference in temperature between the inside and the outside, which causes a significant difference in compression strength between structure beams and managerial test pieces. It is also reported that there is a large difference between the compression strength of cylindrical managerial test pieces of standard underwater curing and the strength of structure beam concrete. Thus, this study made concrete test pieces in an optimal mix ratio for each strength level, and also created thermal insulation curing box and managerial test pieces. Then it carried out comparative analysis in relation to core strength and suggested equipment and a technique that can control the strength of high strength concrete mass more conveniently and accurately.

Field Application of the Mass Concrete Using Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather (이중버블시트를 이용한 단열보온양생공법의 한중매스콘크리트 현장적용)

  • Lee, Dong-Gyu;Kim, Jong;Kim, Ki-Hoon;Hwang, Yin-Seong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.1-4
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    • 2007
  • This study investigated the applicability of insulation curing method with double layer bubble sheets to the man concrete subjected to cold weather. Temperature history of the mass concrete indicated that the highest temperature of center section was exhibited at $34^{\circ}C$ while the that of surface section was $25^{\circ}C$. Difference between center and surface was shown to be less $10^{\circ}C$ when the temperature of center section was peak section, and thereby associated temperature cracking index was calculated 1.5, and occurrence probability of temperature cracking was 5%, so there was no temperature cracking caused by internal restraint. No temperature crack was observed by naked eye. It was clear that early frost demage and temperature cracking could be restrained due to reducing temperature difference between inner part and outside in the case double bubble sheets applied to insulation curing method in cold weather. The maturity of mass concrete is higher than outside about $72\sim89^{\circ}$ DD, so it was demonstrated to prevent early frost demage and ensure strength excellently. Insulation curing method with double bubble sheets was more economic than heating curing method.

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A Study on the Heat Performance of Single Layered Bubble Sheet Using Phothothermal Materials (광발열 소재를 활용한 1중 버블시트의 발열성능 검토)

  • Lee, Hyeon-Jik;Hu, Yun-Yao;Lee, Seung-Min;Han, Jun-Hui;Kin, Jong;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.223-224
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    • 2023
  • This study compared the curing temperature of the bubble sheet and the photothermal insulation sheet incorporating carbon-based photothermal materials to reduce concrete curing time as a part of shortening construction period. As a result of the experiment, bubble sheet with photothermal material B is judged to be effective in shortening the curing time under hot environment.

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Temperature Control of Mass-Concrete Structure with Pipe Cooling or Sheet Curing. (시트양생 및 파이프 쿨링에 의한 매스콘크리트 구조물의 온도제어)

  • 차홍윤;김은경;김래현;신치범
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.263-267
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    • 1995
  • The usual methods for the temperature control of mass-concrete structures include the use of low-heat cement, pre-cooling, post-cooling, or sheet curing. In order to control the heat of hydration during the construction of mass-concrete structures, the combination of the above methods is commonly employed. For the construction of mass-concrete structures such as massive pier or anchor, it is necessary to control the curing temperature with pipe cooling. In this study, the method of analysis on the effect of pipe of was proposed to prevent the thermal cracking due to heat of hydration In addition the effect of covering the concrete surface with blanket insulation was investigated. The results of the present study may be useful for the prediction of curing temperature of mass-concrete structures and the reasonable construction management.

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The property of inorganic insulation material depending on CSA contents and atmospheric steam curing condition

  • Kim, Tae-Yeon;Chu, Yong-Sik;Seo, Sung-Kwan;Yoon, Seog-Young
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.407-412
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    • 2018
  • In this study, we have made a cement based inorganic insulation material and added CSA (Hauyne Clinker) to reduce the demolding time and enhance the handling workability. CSA contents were varied by 0%, 1%, 3%, 5% and the atmospheric steam curing was tried for enhancing the compressive strength. As the CSA contents are increased to 5%, a rapid reaction of hydration caused the sinking of the slurry. So, the setting-retarder was added to control the reaction of hydration. By this, the sinking of the slurry was controlled but the height of the green body after expansions was a little bit lowered. In the CSA-added slurry, it was possible to demold within 24 hours and in case of CSA 5%-added, the sufficient workability was secured. Atmospheric steam curing (temperatures $-40{\sim}80^{\circ}C$, for 6~10 hrs.) was attempted to improve the compressive strength and found that an excellent strength of 0.25 MPa was achieved at $80^{\circ}C$ for 8 hrs. Specific gravity was about $0.12{\sim}0.13g/cm^3$ and heat conductivity was about 0.045 W/mK in all specimens. This strategy significantly improves the compressive strength of CSA 5%-added specimen up to 25% compared to without CSA added specimen.