• Title/Summary/Keyword: Hardened steel

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3-Dimensional numerical analysis on support performance of early-high-strength shotcrete (3차원 수치해석을 이용한 조기고강도 숏크리트 지보성능 분석)

  • Kim, Jong-Uk;Kim, Jung-Joo;Cho, Young-Jae;Yoo, Han-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.5
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    • pp.459-470
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    • 2014
  • Now-a-days, the trend in constructing tunnels is to build more deeper, more longer tunnels of greater cross-sections. That's why, the demand of "Early-high-strength shotcrete" is very high because of their advantage of attaining higher strength immediately after excavation, which controls the ground subsidence. So, this study reveals the supporting phenomena of early-high-strength shotcrete, using three-dimensional numerical analysis. The crux of this study can be applied practically in construction sites also. Support Performance of two different qualities of shotcrete was checked out, by keeping the general shotcrete's thickness constant and comparing it with early-high-strength shotcrete's thickness decreasing it gradually in five steps, and analysing/comparing the support performance in all cases. Effect of using early-high-strength shotcrete was analysed to save the cost of steel sets, which are widely used for supporting the ground before the hardening of general shotcrete. The results of numerical analysis on the performance of early-high-strength shotcrete show that, it behaves more effectively under worse ground conditions and it can support the ground more conveniently than steel sets, before the shotcrete is hardened.

Numerical Investigation of the Density and Inlet Velocity Effects on Fiber Orientation Inside Fresh SFRSCC (SFRSCC의 섬유 방향성에 미치는 입구 속도와 점성의 영향성에 대한 수치해석)

  • Azad, Ali;Lee, Jong-Jae;Lee, Jong-Han;Lee, Gun-Jun;An, Yun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.3
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    • pp.16-20
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    • 2018
  • Steel Fiber reinforced self-compacting concrete (SFRSCC) has been widely used in a number of structures, such as ordinary civil infrastructures, sky scrapers, nuclear power plants, hospitals, dams, channels and etc. Thanks to its short and discrete reinforcing fibers, its performance, including tensile strength, ductility, toughness and flexural strength gets much better in comparison with ordinary self-compacting concrete (SCC) without any reinforcing fibers. Despite all these aforementioned advantages of SFRSCC, its performance highly depends on fiber's orientation. In case of short discrete fibers, the orientation of fibers is completely random and cannot be controlled during pumping process. If fibers distribution inside hardened state concrete are randomly distributed, it leads to less resistance potential of concrete element, especially in terms of flexural and tensile strength. The maximum expected strength may not be achieved. Therefore, fiber alignment has been considered as one of the important factors in SFRSCC. To address this issue, this study investigates the effects of concrete matrix's density and inlet velocity on fiber alignment during the pumping process using a finite element method.

The Effect of Pressed Density on Fired Density of Alumina Compacts (알루미나의 성형밀도가 소성밀도에 미치는 영향)

  • ;W.F. FORD
    • Journal of the Korean Ceramic Society
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    • v.19 no.2
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    • pp.115-120
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    • 1982
  • The main objective of this work was to study the efTect of pressed density of pellets prepared from an oxide powder on their fired density and to prove experimentally the parabolic relationship proposed by FORD. A-I6 and A-J7 alumina powders. which showed quite dlfrerent powder characteristics but were essentially very reactive powders, were employed, and a series of pelIets weIe pressed in a 1l.2mm diameter hardened steel die with a hydraulic press and a mechanically operated press in order to obtain a wide range of pressed demity. Density ranges from 35 to 65 % theoretical for A-16, and 46 to 66 % theoretical far A-17 were obtained and the highest pressed density achieved using lubricant was 67.8 % theoretical. CompactlOn mechanisms for A-16 and A-I 7 were deduced. Several plots of ($D_F$-$D_P$) against DpjDT showed reasonable parabola and temperature dependence and the maximum density increase occurred when the pressed density was approximately 50% theoretical. The parabolic relationship was confirmed by linear plot of ($D_F$-$D_P$) against (1-$\frac{D_P}{D_T})$).

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Fundamental Characteristics of Concrete for Nuclear Power Plant Using Crushed Sand (부순모래 사용에 따른 원전 구조물용 콘크리트의 기초적 특성)

  • Park, Sung-Hak;Kim, Kyung-Hwan;Choi, Byung-Keol;Choi, Yun-Wang
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.2
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    • pp.168-176
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    • 2017
  • This study, as a research for using crushed sand as a fine aggregate of concrete for nuclear structures, we improved the performance of impact crusher in the existing crushed sand production process and adjusted grain size to conform to ASTM C 33 The shape and grain size characteristics of a crushed sand were examined and concrete was prepared according to the substitution ratio of the sand to investigate the properties of fresh concrete and hardened concrete. The experimental results show that most of the concrete characteristics are equivalent to those of concrete using only heavy sand. However, when the substitution rate of steel sand exceeds 50%, the amount of air, compressive strength and tensile strength are somewhat reduced.

Engineering Performance of a Rapid Hardening Hydraulic Binder with Hybrid Fiber

  • Li, Mao;Kim, Jin-Man;Choi, Sun-Mi
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.279-288
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    • 2016
  • The fundamental performance of any construction material should cover at least two phases: safety and serviceability. Safety commonly represents adequate strength, while serviceability encompasses the control of cracking and deflections at service loads. With respect to rapid hydraulic binders as a construction material, the above two phases should also be considered. Recent research on rapid cooling ladle furnace slag (RC-LFS) has drawn much attention, particularly given that it shows remarkable rapid hydraulic ability to pulverize to a fineness of $6,300cm^2/g$. This industrial byproduct could contribute to developing the sustainability of the rapidly hardening cementitious material system. This paper aims to expand upon the applicability of an RC-LFS-based binder that is composed of two parts. It also seeks to illustrate the engineering performance of an RC-LFS-based hybrid fiber-reinforced composite and to increase the strength of the RC-LFS-based composite. Each step of this experiment followed ASTM standards. The engineering performance, in both fresh state and hardening state, was tested and discussed in this paper. According to the experimental results for fresh concrete, the air content increased following the addition of polypropylene fiber. For hardened concrete, the toughness and strength improved following the addition of a hybrid fiber. The hybrid fiber mixture, which contains 0.75% of steel fiber and 0.25% of polypropylene fiber, shows even better engineering performance than other mixtures.

Electrical Resistivity Imaging for Upper Layer of Shield TBM Tunnel Ceiling (쉴드 TBM터널 상부 지반 연약대 전기탐사)

  • Jung, Hyun-Key;Park, Chul-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.401-408
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    • 2005
  • Recently shield TBM tunnellings are being applied to subway construction in Korean cities. Generally these kinds of tunnellings have the problems in the stability of ground such as subsidence because urban subway is constructed in the shallow depth. A sinkhole occurred on the road just above the tunnel during tunneling in Kwangju, so a survey for upper layer of the tunnel was needed. But conventional Ground Probing Radar can't be applicable due to the presence of steel-mesh screen in the shield segment, so no existent geophysical method is applicable in this site. Because the outer surface of each shield segment is electrically insulated, dipole-dipole resistivity method which is popular in engineering site investigation, was tried to this survey for the first time. Specially manufactured flexible ring-type electrodes were installed into the grouting holes at an interval of 2.4 m on the ceiling. The K-Ohm II system which has been developed by KIGAM and tested successfully in many sites, was used in this site. The system consists of 1000Volt-1Ampere constant-current transmitter, optically isolated 24 bit sigma-delta A/D conversion receiver - maximum 12 channel simultaneous measurements, and graphical automatic acquisition software for easy data quality check in real time. Borehole camera logging with circular white LED lighting was also done to investigate the state of the layer. Measured resistivity data lack of some stations due to failing opening lids of holes, shows general high-low trend well. The dipole-dipole resistivity inversion results discriminate (1) one approximately 4 meter diameter cavity (grouted but incompletely hardened, so low resistivity - less than $30{\Omega}m$), (2) weak zone (100-200${\Omega}m$), and (3) hard zone (high resistivity - more than 1000${\Omega}m$) very well for the distance of 320 meters. The 2-D inversion neglects slight absolute 3-D effect, but we can get satisfactory and useful information. Acquired resistivity section and video tapes by borehole camera logging will be reserved and reused if some problem occurs in this site in the future.

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A Study on the Electrical Discharge Blind Hole Tap Machining of STD11 with Copper Electrode (구리전극봉을 이용한 합금공구강재(STD11)의 비관통 방전 탭 가공에 관한 연구)

  • Park, In-Soo;Wang, Duck-Hyun;Kim, Gi-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.38-44
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    • 2017
  • The technology of electrical discharge tap machining may be appropriate for making thread out of highly brittle material. Especially, it is very difficult to machine tap with the traditional method if the brittle material has been hardened by quenching. In this study, the shape of electrical discharge blind hole tap machining was analyzed by discharge time, discharge current, and the flushing hole condition after quenched the tool steel of STD11 has discharged the tap shape with a screw-shaped copper(Cu) electrode. An experimental design was planned and analyzed by Taguchi robust experimental design. The result showed that the shape of the blind hole discharge tap was influenced by the flushing hole, discharge time, and discharge current. The most important factor of the processing conditions was found to be the discharge current. When blind hole EDM with a copper electrode with a flushing hole was conducted, the discharged shape was found to be smooth and the angle of the discharged tapped thread was also found to be close to the thread angle of $60^{\circ}$. As the values of discharge time and discharge current increased, the EDMed surface coarsened due to the increase of the single discharge energy and the shape of the thread collapsing.

The Effects of Heat-treatment on the Mechanical Properties of High Chromium Cast Irons (고크롬 주철의 기계적 특성에 미치는 열처리 영향)

  • Kim, Sug-Won;Kim, Ki-Kon;Park, Jin-Sung;Kim, Dong-Keun;Yoon, Young-Gap
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.23-29
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    • 2005
  • Mechanical characteristics of Hi-Cr cast irons containing 16.8%Cr and 3.0%C were studied with various heat treatments. After as-cast Y-block ingots were annealed fully, the ingots were machined into cylinderical specimens with the size of 9mm in diameter and 20mm in length in order to investigate the effect of heat-treatments on mechanical characteristics of high Cr cast irons. All specimens were heat-treated by quenching- tempering, austempering and cyclic heat at the various temperatures(950, 1000, 1050 and $1100^{\circ}C$) respectively. The wear amount was measured for each heat-treated specimens against the counterpart of a hardened SKD11 steel at the following conditions; wearing velocity: 0.7 m/s, load: 100N and sliding distance: 70 km. After as-cast specimens were annealed, fine $M_{3}C$ carbides were formed, which affected the hardness and the wear resistance of Hi-Cr specimens. High hardness and good wear resistance were appeared on the specimens treated at 950 and $1000^{\circ}C$ and the austempered specimens show excellent wear resistance as well as high hardness.

A Study on the Strength at an Early Stage of the Compound Mixed into Polycarboxylate (Polycarboxylate에 혼합 사용된 혼화제의 조기강도 발현성상에 관한 연구)

  • Ryu, Hyun-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.6
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    • pp.175-181
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    • 2009
  • In this research, experiments were conducted to find out whether polycarboxylate could be used as a crude steel admixture for practical work, depending on the change in the replacement level of the compound mixed into polycarboxylate. Its fluidity was satisfactory, its airspace was a bit smaller than the KS standard, and its unit volume weight was proven to meet the standard. The amount of bleeding was smallest in B2, and in terms of the solidification time, the first and the last solidification was faster in A1, B1, and C1. With regard to the compressive strength in early days as acharacteristic of hardened concrete, all addition rates of 7-day C2 displayed the highest strength value, among which the addition rate of 1.3% had the biggest strength performance tendency. The seal strength also showed the strength performance rate which was about one tenth as big as that of the compressive strength. The length change rate resulting from dryness and contraction was proven to be good, and once the appropriate AE air entraining agent is used, it is evaluated to be a very useful and practical compound out in the field.

Alloy Design and Properties of Ni based Superalloy LESS 1: I. Alloy Design and Phase Stability at High Temperature (Ni기 초내열 합금 LESS 1의 합금설계 및 평가: I. 합금 설계 및 고온 상 안정성 평가)

  • Youn, Jeong Il;Kang, Byung Il;Choi, Bong Jae;Kim, Young Jig
    • Journal of Korea Foundry Society
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    • v.33 no.5
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    • pp.215-225
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    • 2013
  • The alloys required for fossil power plants are altered from stainless steel that has been used below $600^{\circ}C$ to Ni-based alloys that can operate at $700^{\circ}C$ for Hyper Super Critical (HSC) steam turbine. The IN740 alloy (Special Metals Co. USA) is proposed for improved rupture strength and corrosion resistance at high temperature. However, previous studies with experiments and simulations on stable phases at about $700^{\circ}C$ indicated the formation of the eta phase with the wasting of a gamma prime phase, which is the most important reinforced phase in precipitation hardened Ni alloys, and this resulted in the formation of precipitation free zones to decrease the strength. On the basis of thermodynamic calculation, the new Ni-based superalloy named LESS 1 (Low Eta Sigma Superalloy) was designed in this study to improve the strengthening effect and structure stability by depressing the formation of topologically close packed phases, especially sigma and eta phases at high temperature. A thermal exposure test was carried out to determine the microstructure stability of LESS 1 in comparison with IN740 at $800^{\circ}C$ for 300 hrs. The experimental results show that a needle-shaped eta phase was formed in the grin boundary and it grew to intragrain, and a precipitation free zone was also observed in IN740, but these defects were entirely controlled in LESS 1.