• 제목/요약/키워드: Hardened Material

검색결과 285건 처리시간 0.035초

고주파 열처리를 고려한 액슬 축 비틀림 거동 연구 (A study on torsional strength of induction hardened axle shaft)

  • 강대현;이범재;윤창배;김강욱
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.459-463
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    • 2008
  • Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

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전처리 방법에 따른 경화콘크리트 전염화물량 측정의 정밀도 향상을 위한 실험적 연구 (An Experimental Study on Precision Improvement of Chloride Ion Estimation of Hardened Concrete with Method of Sample Preparation)

  • 김영선;남정수;김영덕;조봉석;김규용;김무한
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.557-560
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    • 2006
  • Worldwide, Certification systems for standard of material and quality of product exist very variously. Korean industrial Standard (KS) is most representatively certification systems in Korea. But laboratory of korea uses often ASTM, RILEM and JIS and these standards do not get into unionization. so, Granted that experiment is same, result still can different. Therefore, this research measured chloride amount of hardened concrete using identical material and wished to improve accuracy of chloride estimation as that comparison evaluate to each examination.

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경화처리된 합금공구강의 절삭에서 가공 표면층의 표면성상에 관한 연구 (A study on the surface integrity of machined surface layer in machining hardened STD11 steel)

  • 노상래;안상욱
    • 한국정밀공학회지
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    • 제11권5호
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    • pp.153-160
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    • 1994
  • In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

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석탄회를 재활용한 건설소재의 강도발현 및 건조수축 (Strength Development and Drying Shrinkage in Recycled Coal-Ash Building Material)

  • 조병완;김영진;박종빈
    • 콘크리트학회논문집
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    • 제15권5호
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    • pp.670-678
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    • 2003
  • 최근 폐기물 재활용에 대한 관심이 지대해 지기 시작하면서 많은 연구가 진행 중에 있다. 그 중 석탄회의 재활용 연구로는 시멘트 대체제로 및 고온소성법을 이용한 인공골재 개발등의 연구가 진행되었으나, 경제성에 있어서 부적합하였다. 본 연구에서는 비소성 고형화 기술을 사용하여 석탄회를 재활용한 건설재료의 토목, 건축 구조분야에 실용화하기 위한 기초자료를 제시하고자 한다. 재령에 따른 압축강도의 회귀분석을 하였고, 압축강도와 할선탄성계수를 구하였다. 그리고 Lineweaver와 Burk 방법을 적용하여 건조수축의 회귀분석을 실시하여 제안식을 도출하였다. 연구결과, 석탄회 경화체의 압축강도는 구조용 부재로 사용가능 한 수준이었으며 건조수축은 중용열 시멘트 모르터와 유사하였다. 또한, Bottom ash의 첨가가 석탄회 경화체 내부에서 골재의 역할을 수행하는 것으로 나타났다. 건조수축 양상을 중량감소율 측정결과와 종합하면 Bottom ash 치환율과 공시체 내부의 수분감소가 건조수축의 지배적인 요인임을 파악할 수 있었다. 또한 압축강도로부터 탄성계수를 추정하는 제안식은 본 연구에서의 압축강도 범위에서는 매우 높은 신뢰도를 보였다. 또한 Lineweaver와 Burk 방법으로 도출한 건조수축 추정 제안식도 매우 높은 신뢰도를 보였다.

하이브리드 코팅에 의한 고경도 소재용 Ti-Al-Si-N코팅 엔드밀의 절삭성능평가 (Cutting Performance of Ti-Al-Si-N Coated Endmill for High-Hardened materials by Hybrid Coating System)

  • 김경중;강명창;이득우;김정석;김광호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.89-94
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    • 2003
  • Hard coatings are known to improve the performance of cutting tools in aggressive machining applications, such as high speed machining. New superhard Ti-Al-Si-W films, characterized by a nanocomposite nano-sized (Ti,Al,Si)N crystallites embedded in amorphous $Si_3 N_4$ matrix, could be successfully synthesized on WC-Co substrates by a hybrid coating system of arc ion plating(AIP) and sputtering method. The hardness of Ti-Al-Si-N film increased with incorporation of Si, and had the maximum value ~50 GPa at the Si content of 9 at.%, respectively. And the X-ray diffraction patterns of Ti-Al-Si-N films with various Si content is investigated. In this study, Ti-Al-Si-N coatings were applied to end-mill tools made of WC-Co material by a hybrid coating system. Cutting tests fir the high-hardened material (STD11,$H_R$)C62 and their performances in high speed cutting conditions were studied. Also, the tool wear and tool lift of Ti-Al-Si-N with various si(6, 9, 19) contents were measured.

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고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화 (Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser)

  • 김종도;길병래;강운주
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권8호
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

마이크로 역학과 레올로지 제어에 의한 고인성 섬유복합재료 ECC(Engineered Cementitious Composite)의 다양한 타설 공정 구현 (Facilitation of the Diverse Processing of High Ductile ECC (Engineered Cementitious Composite) Based on Micromechanics and Rheological Control)

  • 김윤용;김정수
    • 한국농공학회논문집
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    • 제47권5호
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    • pp.27-39
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    • 2005
  • In the recent design of high ductile fiber-reinforced ECC (engineered cementitious composite), optimizing both processing and mechanical properties for specific applications is critical. This study presents an innovative method to develop new class ECCs, which possess the different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or shotcrete processing) while maintaining ductile hardened properties. In the material design concept, we employ a parallel control of fresh and hardened properties by using micromechanics and cement rheology. Control of colloidal interaction between the particles is regarded as a key factor to allow the performance of the specific processing. To determine how to control the particle interactions and the viscosity of cement suspension, we first introduce two chemical admixtures including a highly charged polyelectrolyte and a non-ionic polymer. Optimized mixing steps and dosages we, then, obtained within the solid concentration predetermined based on micromechanical principle. Test results indicate that the rheological properties altered by this approach were revealed to be highly effective in obtaining the desired function of the fresh ECC, allowing us to readily achieve hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension.

절삭력에 의한 하드터닝의 표면조도 예측에 관한 연구 (Study on Prediction of Surface Roughness in Hard Turning by Cutting Force)

  • 이강재;양민양;하재용;이창호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1768-1771
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    • 2003
  • Hard turning replaces grinding for finishing process with expectations of higher productivity and demanded surface quality. Especially for the surface roughness as surface quality demanded in finishing process of hard turning, know-how of machining characteristics of hardened materials by cutting force analysis should be accumulated in company with achievement of precision of elements and high stiffness design technology in hard turning. Considering chip formation mechanism of hardened materials, adequate cutting conditions are selected for machining experiments and cutting forces are measured according to cutting conditions. Increase of cutting forces especially thrust force and increase of dynamic instability could occur in hard turning. Analysis of dynamic characteristics of the cutting forces is executed to investigate relation between dynamic instability and surface roughness in hard turning. Investigation on effects of relative motion of machining system generated by vibration due to dynamic instability shows that ultimate surface roughness could be predicted considering relative motion of machining system with geometrical surface roughness.

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고온시의 경화된 시멘트 페이스트의 공극률 예측모델 (A Prediction Model on Porosity of Hardened Cement Paste under High Temperatures)

  • 이재승;정성진;정영한;김흥열;김형준
    • 한국화재소방학회논문지
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    • 제23권3호
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    • pp.103-109
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    • 2009
  • 콘크리트의 온도에 의한 재료적 특성에 대한 저감은 두 가지 메커니즘에 기인한다. 첫 번째 메커니즘은 온도범위에 따른 구성성분의 상변화이다. 초기 구성성분들은 온도 증가로 인해 다른 성분들로 상변화를 일으킨다. 두 번째 메커니즘은 온도에 의한 각 구성성분의 역학적 특성 변화이다. 따라서 고온에 노출된 콘크리트의 재료적 특성에 관한 모델 역시 이 두 가지 메커니즘을 함께 고려하여 제시되어야 한다. 본 연구는 위에서 언급한 두 가지 메커니즘을 고려한 고온에 노출된 콘크리트의 재료적 특성 모델을 제안하기 위한 기반연구로서, 온도범위에 따른 상변화를 고려한 경화된 시멘트 페이스트의 공극률에 대한 이론적 모델을 제시한다.