• 제목/요약/키워드: Grouting Binder

검색결과 7건 처리시간 0.019초

폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구 (Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions)

  • 조영국;김완기
    • 한국건축시공학회지
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    • 제8권5호
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구 (A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete)

  • 이철웅;김완기;조영국;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 가을 학술발표논문집(II)
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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노후 저수지 보강을 위한 환경 친화적 그라우팅 주입재 적용에 관한 기초연구 (A Fundamental Study on Application Eco Friendly Grouting Material for Old Aged Reserve Reinforcement)

  • 송상훤;전기표;임양현;서세관
    • 한국농촌건축학회논문집
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    • 제21권2호
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    • pp.35-42
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    • 2019
  • There are 17,427 reservoirs in Korea, of which about 96% were built before the mid 1980s. Therefore, aging is severe and reinforcement are necessary. In addition, aged reservoirs, which are more than 50 years old, account for 70% of the total. Therefore, there is a problem such as the collapse of the reservoir and the decrease of the storage capacity due to progress of aging with time. The grouting method using cement is mainly used as maintenance and reinforcement method of old reservoir. However, the grouting method using cement has engineering and environmental problems. In order to solve the engineering and environmental problems of cement grouting method, an eco-friendly grouting material was developed that mixes circular resource grouting binder, high molar ratio sodium silicate and colloidal silica. The engineering and environmental properties of the developed injection materials were evaluated by conducting gel time, homo-gel strength, sea water resistance test and environmental stability evaluation. Also, examined the possibility of replacing OPC existing aged reservoir reinforcement methods. As a result, it was found out that it was better than the conventional cement method in terms of engineering and environment. However, since this study is the result of laboratory test, it is necessary of verify the application at field of aged reservoir.

결합재 및 사용수 변화에 따른 노후저수지 보강용약액주입공법 적용에 관한 연구 (A Study on the Application of Chemical Grouting Method for Aging Reservoir Reinforce According to the Change of Binder and Using Water)

  • 송상훤;서세관
    • 한국농촌건축학회논문집
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    • 제21권4호
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    • pp.45-52
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    • 2019
  • Chemical grouting method is mainly used for construction of dams and reservoirs, stabilization and reinforcement of slopes, reinforcement of soft grounds such as embankments, dredging and landfills, the order of earthquake response method, and the reinforcement of structures. Recently, it is widely applied in construction sites such as highways, airfields, high-speed railways, subsea facilities, port construction works, tunnels, and subway works. As such, the demand for grouting continues to increase. The development of the grouting method was focused on increasing the strength of the ground, and the development of the chemical additives, the injection device, and the stirring device were mainly performed. But ordinary portland cement used for grouting is a product that consumes natural resources such as limestone, generates a large amount of greenhouse gases, consumes a large amount of energy sources, and it is time to develop products and new methods to replace them. In this study, Ordinary Portland Cement and New Grouting Binder (circulating fluidized bed boiler fly and blast furnace slag) were compared and analyzed by the following test. Homo-gel strength and homo-gel time, water quality analysis of the water used and soil contamination process tests of homo-gel samples were performed. In the case of NGB, when Using water is used as the reservoir water, the strength measured smaller than that of the other water. However, it shows about 2.5 times greater than the homo-gel compressive strength applied to OPC (7-day, reservoir water), so there is no problem with water quality when applied.

무시멘트 결합재를 사용한 지반 그라우팅용 약액주입재의 특성 (Properties of Liquid Chemical Grouting Material for Soil Grouting using Non-cement Binder)

  • 이재현;김용로;김규용;윤성진;문경주
    • 한국건축시공학회지
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    • 제16권1호
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    • pp.45-52
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    • 2016
  • 본 연구에서는 무시멘트 결합재(NCB)를 사용한 지반 그라우팅용 약액주입재의 B액 결합재의 종류, 결합재의 W/B 및 A액과 B액의 부피비에 따른 겔타임 및 호모겔강도의 변화 특성을 검토함으로써 무시멘트 결합재의 지반 그라우팅용 결합재로서의 적용 가능성을 검토하고자 하였다. 무시멘트 무기결합재는 당사에서 공동연구를 통해 개발된 시멘트를 대체할 수 있는 고로슬래그 기반의 친환경 무기결합재로서 화학조성비가 다른 NCB-1, 2, 3을 사용하여 실험을 진행하였다. 실험 및 현장 적용성 분석 결과, 겔타임 및 호모겔강도의 요구성능을 확보할 수 있는 결합재 종류별 W/B 및 A액과 B액의 부피비가 도출되었으며, W/B가 100~140%, A : B가 50 : 50~30 : 70인 조건에서 급결구간 및 중결구간의 경우 NCB가 OPC 대비 동일한 겔타임 수준에서 호모겔강도의 확보가 유리한 것으로 평가되어 NCB의 지반 그라우팅용 결합재로서의 적용이 가능할 것으로 판단된다.

베트남 순환자원을 활용한 지반주입재 개발을 위한 실험적 연구 (An Experimental Study for the Development of Soil Injection Materials using Vietnam's Circulating Resources)

  • 이영원;이광우;서세관;유완규;박재현
    • 한국건설순환자원학회논문집
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    • 제10권4호
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    • pp.457-464
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    • 2022
  • 본 연구에서는 베트남에서 발생하는 4종의 플라이애시에 대하여, XRF, 강열감량, SEM, PSA분석을 실시하였고, 국내 발생 화력발전 플라이애시와 비교하였다. 그 결과 PC보일러 플라이애시의 경우, SiO2, Al2O3, Fe2O3의 함량이 약 70 %를 차지하여 국내 플라이애시와 비슷한 화학조성을 갖는 것으로 나타났다. 또한, 베트남 고로슬래그와 국내 고로슬래그를 비교한 결과 유사한 품질기준과 성능을 나타내는 것으로 확인되었다. 베트남에서 수급한 4종의 플라이애시를 이용하여 지반주입재 배합시험을 실시하였으며, 양생 28일 기준 압축강도는 7.60~13.25 MPa로 나타났다. 가장 압축강도가 크게 나타난 Vinh Tan 플라이애시 원료를 선정하여 약액주입공법용 지반주입재 원료로 활용하였다. 약액주입공법의 배합은 급결재로서 규산소다 3호와 실리카졸을 사용하였다. Vinh Tan 플라이애시를 사용한 지반주입재의 겔타임과 호모겔 압축강도를 측정한 결과 국내 건설현장 적용기준을 만족하는 것으로 나타나, Vinh Tan 플라이애시의 경우 약액주입공법용 지반주입재로 활용이 가능할 것으로 사료되었다.

친환경 SCW공법용 지반고화재 경화체의 내구특성 (Durable Characteristic of Ground Solidification Material's Body of Hardening used Eco-friendly SCW Method)

  • 조정규;형원길
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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    • pp.118-119
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    • 2017
  • In the S.C.W (soil cement wall) grouting solution, Cement grout ratio of 1 part Portland cement and 1part water is being used. However, Co2 and harmful heavy metals such as cr6+ are discharged in the process, causing a serious environmental issue. The purpose of the present study is therefore to substitute cement grout to inorganic binder and identify durability properties of ground solidification materials.

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