• Title/Summary/Keyword: Graphites

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Current Status of Ceramic Composites Technology for Space Vehicle (우주비행체용 세라믹 복합재료 해외기술 동향)

  • Lee, Ho-Sung
    • Current Industrial and Technological Trends in Aerospace
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    • v.7 no.2
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    • pp.76-84
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    • 2009
  • In this review an attempt is made to give the background to the current trends in foreign developments in the ceramic matrix composites for space vehicles. The lightweight and high temperature specific modulus properties of ceramic composites have continued to develop for designing advanced propulsion structures and for increasing space vehicle performances. Those applications require advanced materials with good resistance to high temperatures, to oxidation environments and to mechanical stresses. The advantages of ceramic matrix composites are the low specific weight, the high specific strength over a wide temperature ranges, and their good damage tolerance compared to tungsten, pyrographites and polycrystalline graphites. Due to these advantages ceramic matrix composites are currently used in rocket engine chamber, nozzle, solar array, radar antenna, mirror support structures, hypersonic leading edge articles, heat shields, reentry vehicle nose tips, and radiators for spacecraft. Various processes are discussed together with examples of current application so that some of the advanced technologies can be possibly applied to Korean space technology.

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The wetting and interfacial reaction of vacuum brazed junction between diamond grit(graphite) and Cu-13Sn-12Ti filler alloy (다이아몬드 Grit(흑연)/ Cu-13Sn-12Ti 필러합금 진공 브레이징 접합체의 젖음성 및 계면반응)

  • Ham, Jong-Oh;Lee, Chang-Hun;Lee, Chi-Hwan
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.66-66
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    • 2009
  • Various alloy system, such as Cu-Sn-Ti, Cu-Ag-Ti, and Ni-B-Cr-based alloy are used for the brazing of diamond grits. However, the problem of the adhesion strength between the diamond grits and the brazed alloy is presented. The adhesion strength between the diamond grits and the melting filler alloy is predicted by the contact angle, thereby, instead of diamond grit, the study on the wettability between the graphite and the brazing alloy has been indirectly executed. In this study, Cu-13Sn-12Ti filler alloy was manufactured, and the contact angles, the shear strengths and the interfacial area between the graphites(diamond grits) and braze matrix were investigated. The contact angle was decreased on increasing holding time and temperature. The results of shear strength of the graphite joints brazed filler alloys were observed that the joints applied Cu-13Sn-12Ti alloy at brazing temperature 940 $^{\circ}C$ was very sound condition indicating the shear tensile value of 23.8 MPa because of existing the widest carbide(TiC) reaction layers. The micrograph of wettability of the diamond grit brazed filler alloys were observed that the brazement applied Cu-13Sn-12Ti alloy at brazing temperature $990^{\circ}C$ was very sound condition because of existing a few TiC grains in the vicinity of the TiC layers.

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Studies on the Evolution of the Surface Roughness with Development of Surface Compound Layer in Salt Bath Nitrocarburising (Tufftride) (침질침탄시 화합물층의 성장에 따른 표면조도 변화에 관한 연구)

  • Song, K.S.;Moon, K.I.;Kim, S.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.5
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    • pp.253-259
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    • 2003
  • In this study, to find out the reason of deterioration in surface roughness of steel and cast iron after Tufftride, it has been investigated on the relation between the surface roughness and various factors such as the evolution of compound layer, surface morphology, and surface hardness, and change of pore ratio in the compound layer during Tufftride at $580^{\circ}C$. It is found that the surface roughness was increased with the evolution of compound layer during Tufftride of steel and cast iron. The change of surface roughness after Tufftride was reduced with decreasing tho content of carbon and cementite ($Fe_3C$) in the materials. in the cast irons, the various shaped graphites that was exposed to the surface should induce the discontinuous growth of the compound layer, and this resulted in the incoherent interfaces between matrix and compound layer and the deterioration of surface roughness. In the steels, the existence of cementites in the matrix resulted in the incoherent interfaces between matrix and compound layer. It is considered that during Tufftride the surface roughness must be mainly influenced by the formation of the incoherent interface between compound layer and matrix that is affected by some factors such as the microstructure, the composition, and the hardness of the matrix.

Thermal Emissivity Changes as a Function of Degree of Flakes Alignment on the Graphite Surface (흑연표면의 열방사율 측정시 결정립 배향성의 영향)

  • Roh, Jae-Seung;Ahn, Jai-Sang;Kim, Beom-Jun;Jeon, Ho-Yeon;Seo, Seung-Kuk;Kim, Suk-Hwan;Lee, Sang-Woo
    • Journal of the Korean institute of surface engineering
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    • v.42 no.2
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    • pp.95-101
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    • 2009
  • This study is the research on the thermal emissivity depending on the bulk graphite's alignment degree. Bulk graphites were manufactured by uni-axial pressing and subsequent heat treatment of natural graphite flakes with organic binder. The samples were prepared to be $0^{\circ}$ (relative to the 002 c-face), $45^{\circ}$, and $90^{\circ}$ (relative to the 100 a-face) for measuring alignment degree. The alignment degree of the sample was measured by XRD. The thermal emissivity was measured by infrared thermal image camera at $100^{\circ}C$ and compared with the value obtained by Infrared spectroscopy. The alignment degree and thermal emissivity of $0^{\circ}$ sample were measured to be 0 and 0.70 respectively. And those of $90^{\circ}$ sample were 0.73 and 0.80 respectively. The emissivity value was correlated with obtained by IR spectroscopy. Therefore it was considered that the thermal emissivity of the bulk graphite is correlated with the alignment degree.

Experimental study on the phase change of a graphite using piston cylinder, DAC and Synchrotron Radiation (피스톤 실린더와 DAC 및 방사광을 이용한 흑연의 상변화 실험 연구)

  • 나기창;김영호
    • The Journal of the Petrological Society of Korea
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    • v.5 no.2
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    • pp.129-134
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    • 1996
  • Possibile phase transitions of graphite have been examined experimentally using piston cylinder and DAC with synchrotron radiation. The graphite-forming processes in high pressure and low temperature conditions and the phase change under super high pressure were studied in the conditions of 0.7 Gpa and 270-$360^{\circ}C$ in piston cylinder and under 39.6 Gpa in DAC. In the piston cylinder experiment using LiCO3as a catalyzer, we could synthesize disordered graphites whose TGD values change progressively form 9 to 53. It was known that the temperature of graphitization in 0.7 Gpa is between 270-$300^{\circ}C$. Numerous unknown XRD peaks were observed in the super high-pressure experiment. However, it is difficult to pick up a new peak of a hexagonal diamond phase. Application of the different high pressure apparatus as well as a peculiar X-ray source and various graphite specimen would be useful for super high-pressure experiment, and more detailed works are needed to characterize the unknown phase(s) observed in this study.

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The Wetting and Interfacial Reaction of Vacuum Brazed Joint between Diamond Grit(graphite) and Cu-13Sn-12Ti Filler Alloy (다이아몬드 grit(흑연) / Cu-13Sn-12Ti 삽입금속 진공 브레이징 접합체의 젖음성 및 계면반응)

  • Ham, Jong-Oh;Lee, Chi-Hwan
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.49-58
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    • 2010
  • Various alloy system, such as Cu-Sn-Ti, Cu-Ag-Ti, and Ni-B-Cr-based alloy are used for the brazing of diamond grits. However, the problem of the adhesion strength between the diamond grits and the brazed alloy is presented. The adhesion strength between the diamond grits and the melting filler alloy is predicted by the contact angle, thereby, instead of diamond grit, the study on the wettability between the graphite and the brazing alloy has been indirectly executed. In this study, Cu-13Sn-12Ti filler alloy was manufactured, and the contact angles, the shear strengths and the interfacial area between the graphites (diamond grits) and braze matrix were investigated. The contact angle was decreased on increasing holding time and temperature. The results of shear strength of the graphite joints brazed filler alloys were observed that the joints applied Cu-13Sn-12Ti alloy at brazing temperature $940^{\circ}C$ was very sound condition indicating the shear tensile value of 23.8 MPa because of existing the widest carbide(TiC) reaction layers. The micrograph of wettability of the diamond grit brazed filler alloys were observed that the brazement applied Cu-13Sn-12Ti alloy at brazing temperature $990^{\circ}C$ was very sound condition because of existing a few TiC grains in the vicinity of the TiC layers.

Material Degradation of Ancient Iron Pot by Repeated Heating for One Thousand Years (고대 철확(철솥)의 1천년 반복 가열 및 열화현상)

  • Go, Hyeong;Han, Min Su;Choe, Byung Hak;Min, Doo Sik;Shim, Yun Im;Jeong, Hyo Tae;Cho, Nam Chul
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.324-330
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    • 2012
  • The microstructural changes of three pieces from an ancient iron pot were studied in order to identify present the material degradation due to repeated heating for one-thousand years. The microstructures of the pieces were divided into the areas of ferrite/graphite, ferrite/pearlite, and corroded oxidation. The area of ferrite/graphite was undergone by severe Galvanic corrosion, but that of ferrite/pearlite was not even during a thousand years' using. The shape of the graphites was coexisted with types of A, B, and C of as modern graphite classification. In the ferrite/pearlite area, abnormal acicula precipitates with a high aspect ratio of $0.2{\mu}m$ thickness and several hundreds ${\mu}m$ length were presented. They might be a kind of carbide in the ferrite matrix with its special precipitate plane.

Investigation of Regraphitization during Cam Shaft Remelting (캠 샤프트 재용융 처리시 재흑연화 현상에 관한 연구)

  • Oh, Young-Kun;Kim, Gwang-Soo;Koh, Jin-Hyun
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.648-652
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    • 1998
  • TIG remelting was performed to harden the surface of automobile earn shaft. Multipass remelting was conducted in longitudinal direction under argon gas atmosphere. The microstructure of as-east earn shaft was gray iron which consisted of flake graphite and pearlitic matrix. The remelted area had microstructue of both fine pearlite and ledeburite structure that consisted of globular austenite and $Fe_3C$. Hardness for as-cast earn shaft had HRc 25~28, however it increased at remelted area to HRc 53~55. Black line was found at heat affected zone next to the fusion line, that is remelt area of previous pass, during multipass remelting. Black line was identified as graphite, which was transformed from $Fe_3C$. in the ledeburite structure. It is observed that all graphites were nucleated at $Fe_3C$. and matrix interface. High density energy laser remelting process was also applied to verify whether black line could be eliminated. However, black line was still existed as observed in TIG remelting process. Regraphitization was simulated on the ledeburitic structure specimen using Gleeble 1500 with conditions of 1100 and 100$0^{\circ}C$ for 0.5, I, 3, 5 and 1Osee. From the fact that graphite was formed even at the simulation condition of 100$0^{\circ}C$ for 0.5sec, it is seen that regraphitization is an inevitable phenomenon generated whatever processes used during multipass overlap remelting.

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Relation between Metamorphic P-T Conditions and Boron Concentrations of Metasedimentary Rocks and Biotite Granitic Gneisses from NE Yeongnam Massif around Samcheok Area, South Korea (영남 육괴 북동부 변성퇴적암과 흑운모 화강편마암의 변성 온도-압력 조건과 전압 붕소 함량사이의 상관관계)

  • Cheong, Won-Seok;Sun, Gwang-Min;Na, Ki-Chang
    • Economic and Environmental Geology
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    • v.42 no.3
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    • pp.247-259
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    • 2009
  • This study is focused on the relationship between whole rock boron contents and metamorphic P-T conditions of metasedimentary rocks from northeastern Yeongnam massif around Samcheok area, Korea. Metamorphic P-T conditions of sillimanite and garnet zones based on the Ti-biotite geothermometer is 553-687$^{\circ}C$ and 582-722$^{\circ}C$ at 4-6 kbar, respectively. In the metasedimentary rocks, boron contents in whole rock decrease with increasing metamorphic grade, from sillimanite zone (9.60-189 ppm B) to garnet zone (2.63-15.97 ppm B), except one sample (90.9 ppm B) from garnet zone containing graphites. Boron depletion in garnet zone has relation with mode of tourmaline which are broken down with increasing metamorphic temperature. Boron contents are indirectly proportional to major and trace elements such as $Al_2O_3$, MgO, $Fe_2O_3$, $K_2O$, Li, Ba, Sc, Co, Cr, Rb and Cs that are abundant in tourmalines. In conclustion, tourmalines and graphite are modulator of boron contents in metasedimentary rocks. In the biotite granitic gneisses, boron contents (2.62-12.2 ppm B) are similar or lower than those of metasedimentary rocks and have no relation with metamorphic P-T conditions.

A Study on the Improvement of the Oxidation-Resistance of the Graphite Substrate by Forming of SiC Film on its Surface (탄화규소막의 형성에 의한 흑연소지의 내산화성 향상에 관한 연구)

  • Cho, Sung-Jun;Lee, Jong-Min;Kim, In-Ki;Jang, Jeen-Suck
    • The Journal of Natural Sciences
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    • v.8 no.2
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    • pp.137-146
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    • 1996
  • To increase the oxidation-resistance of graphite substrate, we have tried to form SiC film on its surface by Sol-Gel method. TEOS(Tetraethyl orthosilicate) and phenol resin have been used as silicon(Si) and carbon(C) sources, respectively. In order to know the effect of the TEOS Sol concentration on the forming of SiC film, we have taken 5 different $H_2O$/TEOS mol ratios of 2, 4, 6, 8 and 10. And the coating states of SiC on the graphite substrate have been analyzed with X-ray diffractometer and scanning electron microscope (SEM), and we have obtained about 5${\mu}m$, 12${\mu}m$, 7${\mu}m$, 7${\mu}m$ and 2 ${\mu}m$ as the thickness of SiC coating layers, respectively. For also knowing the oxidation resistance the SiC coated graphites at $1600^{\circ}C$ were heated again at $1000^{\circ}C$ under air atmosphere for 1 hr, and as a result we have received the weight losses of 26.17%, 20.97%, 17.28%, 21.73% and 28.13%, respectively.

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