• Title/Summary/Keyword: Glass cutting

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Effects of Mixing Chamber Shape on Cutting Performance in AWJ (AWJ에서 혼합챔버 형상이 절단성능에 미치는 영향)

  • Lee, Hyo-Ryeol;Kwak, Yong-Kil;Kim, Hwa-Young;Ahn, Jung-Hwan;Yeo, Myeong-Heon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.535-540
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    • 2011
  • It is well known that abrasive waterjet (AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain cutting quality of various materials such as metal, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, surface roughness and dimension error like round, burr, taper vary severely according to the processing conditions such as pressure, cutting speed, orifice diameter, stand off distance and abrasive flow rate. In this paper, the effect of the shape of mixing chamber on surface quality is studied. Three types of mixing chamber - round, parabolic, elliptical - are suggested and each performance is compared to that of cylindrical mixing chamber experimentally. From the result, is proved to be the optimal mixing chamber in the aspect of surface quality the parabolic one.

Cutting Performance of Si$_3$N$_4$ Based SiC Ceramic Cutting Tools

  • Kwon, Won-Tae;Kim, Young-Wook
    • Journal of Mechanical Science and Technology
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    • v.18 no.3
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    • pp.388-394
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    • 2004
  • Composites of Si$_3$N$_4$-SiC containing up to 30 wt% of dispersed SiC particles were fabricated via hot-pressing with an oxynitride glass. To determine the effect of sintering time and SiC content on the mechanical properties and the cutting performance, the composites with fixed 8hr-sintering time and 20 wt% SiC content were fabricated and tested. Fracture toughness of the composites increased with increasing sintering time, while the hardness increased as the SiC content increased up to 20 wt%. The hardness of the composites was relatively independent of the grain size and the sintered density. For machining heat-treated AISI4140, the insert with 20 wt% SiC sintered for 8hr showed the longest tool life while the insert with 20 wt% SiC sintered for 12hr showed the longest tool life for machining gray cast iron. An effort was made to relate the mechanical properties, such as hardness, fracture toughness and wear resistance coefficient with the tool life. However, no apparent relationship was found between them. It may be stated that tool life is affected by not only the mechanical properties but also other properties such as surface roughness, density, grian size and the number of the inherent defects in the inserts.

Study on the properties of temperature distribution at the split-disk geometry glass laser amplifier (분할디스크형 글라스레이저 증폭기의 온도분포특성에 관한 연구)

  • 김병태
    • Korean Journal of Optics and Photonics
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    • v.3 no.4
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    • pp.227-233
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    • 1992
  • The simulation code was developed for the development of the split-disk geometry glass amplifier, which could design the laser apparatus and analyze the properties of the laser system. The flashlamp emission energy at the short wavelength region must be reduced, while maintaining a current density between 2000 and 4000 A/$\textrm{cm}^{2}$, in order to reduce the thermal loading in the laser glass and to raise the coupling efficiency between the emission spectrum of the flashlamps and the absorption spectrum of the laser glass. By cutting the laser glass into three equal pieces, the temperature rise in the laser glass dropped by 70% due to the efficient removal of the heat in the laser glass. It was found that the $Nd^{3+}$ doping rate of each laser glass should be properly selected and the optimum value of the product of the absorption coefficient $\alpha$ and the thickness d of the laser glass is about 0.26 in the split-disk geometry.

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Analysis on Consumer Use and Perception on Labeling of Cooking Utensils Made of Plastic and Glass (합성수지제 및 유리제 식품용 기구의 라벨 표시사항에 대한 소비자 활용도 및 인식도 분석)

  • Kim, Myung-Shin;Kim, Hyo-Chung;Kim, Mee-Ra
    • Korean Journal of Human Ecology
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    • v.19 no.1
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    • pp.167-177
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    • 2010
  • This study examined consumer perception and use on labeling of cooking utensils made of plastic and glass to get information about improving the labeling. The data were collected from 505 adults in Seoul, Busan, Daegu, Daejeon, Incheon, and Gwangju. The data were analyzed by SPSS Windows V.14.0. Frequencies, t tests, one-way analysis of variance, and Duncan's multiple range tests were carried out. Many respondents checked off 'precautions in use' more than any other notice when they purchased the cooking utensils made of plastic and glass. Respondents were dissatisfied with the letter size and intelligibility of foreign language on the labeling. Most respondents preferred 'tag' for most cooking utensils made of plastic and glass. In addition, on necessity of precautions for each category of plastic cooking utensils, frying pans, plastic baskets, plastic water buckets, plastic seasoning bottles, the frying pan showed the highest need for 'do not place close to the fire'. Plastic cups and plastic containers showed the highest in 'whether utensils could be used in the microwave oven and accompanying precautions', and plastic cutting board showed the highest in 'matters relating to washing before use.' In the case of cooking utensils made of glass, 'precaution on shock' was the highest for glass cups and mugs and 'whether utensils could be used in the microwave oven and accompanying precautions' was the highest for glass pans, dishes and containers.

The property of WC(Co 0.5%) Ultra precision turning for Glass Lens molding (Glass Lens 성형용 초경합금(Co 0.5%)의 초정밀 절삭특성)

  • Kim, Min-Jae;Lee, Jun-Key;Kim, Tae-Kyoung;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.41-41
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    • 2010
  • In this research, to study tungsten carbide alloy(Co 0.5%) ultra precision turning possibility that is used Glass Molding Press(GMP) using conventional (Rake angle $-25^{\circ}$) single crystal diamond bite observed machining surface condition, surface roughness($R_a$), diamond bite cutting edge after tungsten carbide alloy ultra precision turning. Suggested and designed optimum chamfer bite shape to suggest ultra precision optimum bite using Finite Element Analysis(FEM). After machining tungsten carbide alloy ultra precision turning using optimum chamfer bite and comparing with conventional bite machine result and studied optimum chamfer bite design inspection and also tungsten carbide ultra precision turning possibility for high temperature compression glass lens molding.

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Integration of Inlaid and Paste Brush Technique Using Colored Glass Plaster Technique (색유리 플래스터 기법을 이용한 상감 귀얄기법 융합에 관한 연구)

  • Kim, Seung-Man
    • The Journal of the Korea Contents Association
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    • v.18 no.2
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    • pp.290-300
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    • 2018
  • The point of discovering a new technique using colored glass and clay is to improve the existing inconveniences, which is compatible with the mutual physical property of ceramics clay and glass. It is easy to express the decoration of colored glass in vertical ceramics, but the aesthetic expression is limited due to the rust flowing down on horizontal ceramics. So the point is the discovery of a new expressive method that do not melt down in vertical objects. A new technique is to crush finely and dilute the colored glass using clay, and brushing it to the wall. Additionally, inlaid technique and paste brush technique were applied to further enhance aesthetic end. The plastic method is oxidation and reduction, and the coloration was different due to the plasticity method. Particularly, partial cutting of engraved color glass leads to forming gray-line soft gradation. This effect will be good to apply to production of work and industrial ceramics.

Simulation Modeling for Production Scheduling under Make-To-Order Production Environment : Focusing on the Flat Glass Production Environment (주문생산 방식의 생산계획 수립을 위한 시뮬레이션 모델 설계 : 판유리 제조 공정을 중심으로)

  • Choi, Yong-Hee;Hwang, Seung-June
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.1
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    • pp.64-73
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    • 2019
  • The manufacturing companies under Make-To-Order (MTO) production environment face highly variable requirements of the customers. It makes them difficult to establish preemptive production strategy through inventory management and demand forecasting. Therefore, the ability to establish an optimal production schedule that incorporates the various requirements of the customers is emphasized as the key success factor. In this study, we suggest a process of designing the simulation model for establishing production schedule and apply this model to the case of a flat glass processing company. The flat glass manufacturing industry is under MTO production environment. Academic research of flat glass industry is focused on minimizing the waste in the cutting process. In addition, in the practical view, the flat glass manufacturing companies tend to establish the production schedule based on the intuition of production manager and it results in failure of meeting the due date. Based on these findings, the case study aims to present the process of drawing up a production schedule through simulation modeling. The actual data of Korean flat glass processing company were used to make a monthly production schedule. To do this, five scenarios based on dispatching rules are considered and each scenario is evaluated by three key performance indicators for delivery compliance. We used B2MML (Business To Manufacturing Markup Language) schema for integrating manufacturing systems and simulations are carried out by using SIMIO simulation software. The results provide the basis for determining a suitable production schedule from the production manager's perspective.

Effects of Traverse Speed on Dimensional Error in Abrasive Water-Jet (입자 워터 젯의 이송속도가 공작물의 치수정밀도에 미치는 영향)

  • 곽재섭;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.1-7
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    • 2004
  • Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

A Study on the Frosting Phenomena of Abrasive Waterjet Microcutting for Multi-Layered Materials (연마제 워터젯을 이용한 복합재 미세가공의 백화현상에 대한 연구)

  • Park, Kang-Su;Bahk, Yeon-Kyoung;Go, Jeung-Sang;Shin, Bo-Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.183-190
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    • 2007
  • It is well known that abrasive waterjet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain the better cutting quality of various materials such as metals, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, AWJ device still has some problems to obtain the high quality of thin workpiece. In this paper, we investigated the optimal microcutting conditions of AWJ, such as maximum pressure, cutting speed and standoff distance of thin multi-layered materials. The experimental results show that AWJ has possibilities and potential to apply to the microcutting of thin multi-layered materials for IT industrial applications.