• 제목/요약/키워드: Gerotor Profiles

검색결과 9건 처리시간 0.019초

지로터 펌프/모터의 치형 설계 프로그램 개발에 관한 연구 (A Study on Tooth Design Program Development of Gerotor Pump/Motor)

  • 장주섭;이종원;한동철;조명래
    • Tribology and Lubricants
    • /
    • 제12권3호
    • /
    • pp.100-106
    • /
    • 1996
  • Gerotor pumps and motors are widely used in lubrication and hydraulic actuator systems. Compared with internal gear pumps and motors, they have many advantages. However, the gerotor profiles have not been suff'lciently analyzed theoretically. Therefore, it is very difficult for designer to decide the specifications of the gemtor profiles, and calculation of flow rate and minimum distance of clearance in the contact point of inner and outer rotor is not yet confirmed. In this paper, when we design inner and outer rotor concurently, we have analyzed the gerotor profiles and displayed the calculated results such as flow rate, minimum distance between inner and outer rotor and gerotor profiles.

Matlab GUI를 활용한 Gerotor 치형 설계 도구 개발 (Design Tool Developments of the Gerotor tooth using Matlab GUI)

  • 장주섭
    • 유공압시스템학회:학술대회논문집
    • /
    • 유공압시스템학회 2010년도 춘계학술대회
    • /
    • pp.25-32
    • /
    • 2010
  • A geortor type pump is widely used in lubrication and actuator systems. Especially the pump is an essential machine element of an automotive engine to feed lubrication oil and power source of automatic transmission. A gerotor is a planar mechanism consist of a pair of rotor and circular tooth of stator assembly which forms a closed space. However, related industries do not have necessary technology to design and optimize the pump and paid royalties of gerotor profile on an advanced company. Also, gerotor profiles with setting design parameter have not been sufficiently analyzed from a theoretical view. Therefore, it is very difficult for designer to decide the specifications of the gerotor profiles, and calculation and fluctuation of flow rate is not yet confirmed. In this study, theoretical analyses and optimal design of the gerotor profiles have been performed numerical method by mathematical base. An automated design system of the tooth profile has been developed through MATLAB GUI Program considering various design parameters.

  • PDF

이중 제로터의 설계 및 응용 가능성에 대한 연구 (Design and Feasibility Study of Double Gerotor)

  • 이성철
    • Tribology and Lubricants
    • /
    • 제35권4호
    • /
    • pp.215-221
    • /
    • 2019
  • A gerotor set consists of two elements, an inner rotor and an outer rotor. The outer rotor has one more tooth than the inner rotor and has its centerline positioned at a fixed eccentricity from the centerline of the inner rotor. Although gerotors come in a variety of geometric configurations, all gerotor sets share the basic principle of having generated tooth profiles that provide continuous tight sealing during operation. The size of the gerotor is proportional to the number of teeth and the amount of eccentricity. The interior of an inner rotor with a large number of teeth has an enough space to include other machine elements. In this paper, the double gerotor mechanism, constructed by putting a small gerotor in the interior of a large inner rotor, is conceptualized. The double gerotor set is composed of an inner rotor, a planetary rotor, and an outer rotor. The inside profile of the planetary rotor corresponds to the outer rotor profile of the small gerotor, and the outside profile is the inner rotor profile of the large gerotor. In the double gerotor, the centers of the inner and the outer rotor are coincident because the eccentricities of two gerotors are balanced. The operation of a double gerotor is examined by analyzing the planetary motion, and a feasibility study for application of the double gerotor for hydraulic motors and pumps is performed. The double gerotor set has much application potential as a component of hydraulic systems.

지로터 펌프/모터의 치형설계 프로그램 개발에 관한 연구 (A Study on Tootk Design Program Development of Gerotor Pump/Motor)

  • 장주섭;이종원;한동철;조명래
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1996년도 제23회 학술대회
    • /
    • pp.17-23
    • /
    • 1996
  • Gerotor Pump and Motors are widely used in lubrication and hydraulic actuator systems, These have many advantage compared with internal gear pump and motors, But the gerotor profile have not been sufficiently analyzed theoretically. So it is vary difficult for designer to decide the specifications of the gerotor profile, and it is not yet confirmed to calculating flow rate and minimum distance of clearance in the contact point of inner and outer rotor. In this paper, When we design inner and outer rotor concurently, We have analyzed the gerotor and displayed the calculated results such as flow rate, minumum distance between inner and outer rotor and gerotor profiles

  • PDF

타원 1-타원형 인벌루트-타원 2 로브 형상의 제로터 최적 설계 (Optimal Design of Gerotor with Combined Lobe Profiles (Ellipse 1-Elliptical Involute-Ellipse 2))

  • 곽효서;이승환;김철
    • 대한기계학회논문집A
    • /
    • 제39권12호
    • /
    • pp.1237-1244
    • /
    • 2015
  • 제로터(Gerotor) 오일펌프는 구조가 간단하고 1 회전당 토출량이 많기 때문에 소형화에 유리하며, 자동차의 엔진 윤활유 공급원 및 자동 변속기의 유압원으로 널리 사용되고 있다. 최근 자동차 산업에서는 연비향상 및 소음저감이 가장 중요한 문제로 대두되는데, 내접형 기어펌프 측면에서는 제로터의 치형설계 및 포트형상 설계를 통하여 이를 대처하고 있다. 이에 본 논문에서는 유량맥동이 매우 작은 값을 가지도록 조합된(타원 1-타원형 인벌루트-타원 2) 외부로브 형상에 대하여 치형의 기구학적 조건을 만족하는 식을 유도하여 내부로브 형상을 창출하였으며, 이에 대한 첨점 및 루프가 발생하지 않는 설계인자 범위를 결정하였다. 또한 설계인자의 변화가 치형의 형상 및 성능인자(유량, 유량맥동)에 미치는 영향을 파악하여 최적의 치형을 구하고자 하였다.

회전이동 및 병진이동 알고리즘을 이용한 조합된 치형형상(3-타원 및 타원-인벌루트-타원)을 갖는 지로터의 최적설계 (Optimal Design of Gerotor with Combined Profiles (Three-Ellipse and Ellipse-Involute-Ellipse) Using Rotation and Translation Algorithm)

  • 배준호;이호률;김철
    • 대한기계학회논문집A
    • /
    • 제39권2호
    • /
    • pp.169-177
    • /
    • 2015
  • 내접형 기어펌프에 사용되는 지로터의 경우, 소결 공정기술의 발달로 복잡한 형상의 가공이 용이하며 내구성과 소형화의 장점이 있으나, 자동차의 연비효율 개선을 위한 유량증대 및 소음저감을 위한 연구가 요구되고 있다. 본 논문에서는 기존의 병진이동에 의한 지로터 치형의 형상조합 알고리즘이 가지는 형상 불연속성을 개선하기 위하여 회전이동 및 병진이동을 이용한 형상조합 알고리즘을 개발하였으며, 이를 토대로 개발된 설계 프로그램을 이용하여 3-타원이 조합된 경우와 타원 1-인벌루트-타원 2 이조합된 경우에 대해 치형형상을 도출하고, 형상에 따른 로터의 주요성능(유량, 유량맥동, 미끄럼률 및 압력각)을 계산하였다. 해석결과를 토대로 조합된 치형형상에 대한 최적설계를 수행하였으며, 기존 치형과의 성능 비교를 통하여 설계의 타당성을 검증하였다.

타원.인벌루트 조합 형상을 갖는 지로터 펌프의 통합적 설계 자동화 시스템 개발 (Development of an Automated Integrated Design System for Gerotor Pumps with Multiple Profiles(Ellipse and Involute))

  • 문현기;정성윤;배준호;장영준;김철
    • 한국정밀공학회지
    • /
    • 제27권9호
    • /
    • pp.67-77
    • /
    • 2010
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated design system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance plus CFD-ACE+. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. CFD simulation results show trends similar to those carried out in experiments, and a quantitative comparison is presented. Results obtained from the automotive integrated design system enable the designer and manufacturer of oil pump to be more efficient in this field.

타원 1-인벌루트-타원 2 형상을 조합한 새로운 형 제로터 개발 (Development of a New Gerotor for Oil Pumps with Multiple Profiles(Ellipse1, Involute and Ellipse2))

  • 정성윤;김문생;김철
    • 한국정밀공학회지
    • /
    • 제28권5호
    • /
    • pp.614-622
    • /
    • 2011
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with multiple profile(ellipse1, involute and ellipse2) shapes, while the inner rotor profile is determined as conjugate to the other. Also, the design of outer rotor depends on new applications with removing carryover phenomenon. The system generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. In order to obtain rotor shapes in performance and to find optimize the design parameters, a Taguchi method is proposed in this paper. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.