• Title/Summary/Keyword: Gear noise

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Nonlinear Dynamic Characteristics of Gear Driving System with Tooth Modification (치형수정된 기어구동계의 비선형 동특성 해석)

  • Cho, Yun-Su;Park, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.311.1-311
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    • 2002
  • To reduce the vibration of a gear driving system, the modification of gear tooth from the orignal involute gear profile is usually done in gear manufacturers. The quantity of the tooth modification has been decided on the basis of the intereference between two gear teeth during gear meshing and the elastic deformation due to loading. (omitted)

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Investigation of Gear Noise for Industrial Robots (산업용 로봇의 기어소음 특성 고찰)

  • Kim, Dong-Hae;Lee, Jong-Moon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.321.2-321
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    • 2002
  • An industrial robot noise has various noise sources such as gears, motors, bearings, and controller fans. Among these, gears are the most dominant source for noise. The gear noise, caused by tooth profile, elastic deformation, machining error and wear, is directly correlated with the transmission error of mating gear. Due to the fact that has several axis and many gears, it is difficult to understand the characteristics of the vibration and noise of robots. (omitted)

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Study on Empirical Gear Profile Micro-modifications for Gear Transmission (기어미션용 실증적 기어치형수정에 관한 연구)

  • Zhang, Qi;Wang, Jiu-Gen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.54-62
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    • 2017
  • When gears mesh, shock and noise are produced as results of tooth error and tooth deformation under load. Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. Gear tooth modification research plays a positive role in reducing TE and improving the design level and transmission performance of transmission systems. In high-precision manufacturing gear, gear tooth modification is also commonly used to reduce noise in practical applications. In order to study the accuracy of gear transmission, some empirical gear profile micro-modifications are introduced, and a helical gear pair is modeled and analyzed in RomaxDesigner software to investigate the utility of these modification methods. Some of these will be selected as experimental proposals for gear pairs, and these manufactured gears will be tested and compared in a semi-anechoic room later. The final purpose of this study is to find reasonable and convenient empirical formulae to facilitate improved gear production.

Comparison of Dynamic Characteristics of Spur Gears and Helical Gears (스퍼기어와 헬리컬기어의 동적 특성 비교)

  • Park, Chan-Il;Cho, Do-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.4
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    • pp.358-364
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    • 2012
  • This work dealt with dynamic characteristics of spur gear and helical gear system to understand the gear vibration and noise. To find out dynamic characteristics in the gear system, a finite element model and an analytic model for the gear system were used. Using the models, the natural frequency and mode-shape characteristics of spur gears and helical gears were calculated. Two models show that natural frequencies of helical gears were lower than those of spur gears. Mode-shape characteristics of gear pairs by analytical model and some issues of finite element modeling were also discussed. Impact test was used to validate the finite element model.

Dynamic Analysis of Gear System Using G.U.I. Program (G.U.I. 프로그램을 이용한 기어 시스템의 동적 해석)

  • 박왕준;윤구영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.857-860
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    • 1996
  • The area of gear dynamics has recently been the focus of many studies. A new tooth profile modification was proposed by author for reducing vibration and noise of involute gears. A comparative dynamic analysis of the gear drive with the involute tooth and the modified tooth profile(using cubic splines) is performed to the unuformal transmission error reduces the gear vibration and noise due to less dynamic tooth load variation during the meshing cycle. This work also include a gear design process by the meaning of a practical approach, such as Win95 based simulation program with all using basic geardesign variables. Especially this program enables gear designers to dynamic analysis based on G.U.I.

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Transmission Error Analysis of the Helical Gears for the Elevator (엘리베이터용 헬리컬기어의 전달오차 해석)

  • Park, Chan-Il;Kim, Dae-Sik
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.470-475
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    • 2001
  • The elevator gear box with the helical gears needs to be developed instead of the one with the worm gears to improve the efficiency. In order to develop the gear box, the analytical tool to predict the helical gear noise is necessary to meet customer's noise requirement. Gear noise is related to the loaded transmission error. Therefore, the simulation program for the loaded transmission error analysis of the helical gears is developed in this study. Using the developed program, the effects of tooth modification such as tip relief and the extent of tip relief are investigated. Finally, the procedures to determine the tip relief and the extent of tip relief are proposed.

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Identify Hypoid gear whine noise for Deflection test and Transmission error measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Kil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.91-98
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the fun operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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Transmission Error Analysis of the Helical Gears for the Elevator (엘리베이터용 헬리컬기어의 전달오차 해석)

  • Park, Chan-Il;Kim, Dae-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2695-2702
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    • 2002
  • The elevator gear box with the helical gears needs to be developed instead of the one with the worm gears to improve the efficiency. In order to develop the gear box, the analytical tool to predict the helical gear noise is necessary to meet customer's noise requirement. Gear noise is related to the loaded transmission error. Therefore, the simulation program fer the loaded transmission error analysis of the helical gears is developed in this study. Using the developed program, the effects of tooth modification such as tip relief and the extent of tip relief are investigated. Finally, the procedures to determine the tip relief and the extent of tip relief are proposed.

Identify Hypoid Gear Whine Noise for Deflection Test and Transmission Error Measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달오차 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Gil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.2
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    • pp.127-137
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    • 2009
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

Radiated Noise of Helical Gear-plate System (헬리컬기어-플레이트 시스템의 방사소음)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1042-1048
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    • 2007
  • This work analytically investigated the radiated noise of a helical gear-housing system due to the excitation of helical gears. The helical gears were modeled as a 12-degree of freedom mass-spring-damper system; the shaft was modeled as a rod, a beam, and a torsional shaft; and the gear housing was modeled as a clamped circular plate with viscous damping. The modeling of this system used transfer matrices for helical gears, shafts, and bearings. Damping for both the bearings and the plate were obtained by modal testing. For the evaluation of noise, sound pressure from the plate due to the force and the moment in both radial and tangential directions was analytically derived by the Rayleigh integral. The analytical derivation and parameters from the experiment were applied to an analysis of noise for the two sets of helical gears with differing gear ratios. The analysis showed that the moment excitation in both helical gears contributed more to the noise of the plate than axial force excitation.

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