• Title/Summary/Keyword: Gear manufacturing

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Effect of Manufacturing Conditions on the Properties of Oil-absorbable Melt Blown Nonwoven (멜트블로운 부직포 제조공정이 유흡착포의 특성에 미치는 영향)

  • Shin, Hyun-Sae;Jin, Lu;Yoo, Joo-Hwan
    • Textile Coloration and Finishing
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    • v.21 no.6
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    • pp.22-28
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    • 2009
  • Oil-absorbable nonwovens were produced by melt-blown processing of polypropylene chips. The melt-blown processing conditions, such as air pressure, and gear pump speed, DCD. In this study, these three factors were chosen to produce samples. Experimental array and variance analysis of the design of experiment were used to increase the field repeatability and universality. The effect of the factors on oil absorption properties of melt-blown nonwoven fabric such as oil absorbency were evaluated. As a result, the fiber diameter decreased as gearpump speed decreased or air pressure increased. The oil absorbency increased as air pressure increased or gearpump speed decreased and with the DCD increasing the oil absorbency significantly increased.

Manufacturing Prototype and Characteristics Analysis of HB Type Linear Stepping Motor with Longitudinal Flux Machine (자속종방향 HB형 선형 스텝핑 전동기의 시작기 제작 및 특성해석)

  • 원규식;김동희;이상호;오홍석
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.10
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    • pp.507-513
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    • 2003
  • Nowadays, the necessity of linear position control motors have been increased in the various fields of the automatic control system. In the recently, the position control motor have disadvantaged in the efficiency and economical view since it require a conversion equipments such as belt and gear in order to convert rotary to linear motion. On the contrary, the hybrid linear stepping motor(HLSM) of linear motion digital actuator has a direct drive method that do not need mechanical conversion equipments. Therefore, the HLSM is better advantaged in the efficiency and economical view than a rotary stepping motor. In this paper, we have designed an optimum tooth shape and a permanent magnet value between the mover teeth by the 2D finite element method(FEM) to develop the HLSM with longitudinal flux machine(LFM) type, and calculated the thrust force and normal force. And we have manufactured the prototype of it. and have experimented the thrust force and the dynamic thrust characteristics of it.

Development of Common Document Structure based on XML for Representing Mechanical Part Assembly Information (기계 조립품 정보의 표현을 위한 XML 기반 공용문서 구조 개발)

  • 정태형;박승현;윤성원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.359-364
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    • 2002
  • In engineering design environment it is hard to link design data and system because the types of them are disparate. Therefore, the importance of metadata has increased. Some researches have been executed to develop metadata. But they cannot interact with other metadata and are difficult to extend. The purpose of this paper is to develop a common metadata structure which represents the general information of mechanical part assembly using XML, and to use it as base documents in order to integrate design data and systems. It is composed of part and assembly documents. Part document represents the information of a part independently to part type. Assembly document represents the location of part documents which compose an assembly. Common documents can be used as a broker between design data and systems and improve interpretability and reusability of document. We applied the developed common document structure to 2-stage spur gear drive.

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Static Gait Generation of Quadruped Walking Robot (4각 보행 로봇의 정적 걸음새 생성)

  • Kim, Nam-Woong;Sin, Hyo-Chol;Kim, Kug-Weon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.217-222
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    • 2007
  • This paper describes a static gait generation process and a mechanical design process of leg mechanisms for quadruped robots. Actually robot walking is realized with the joint motion of leg mechanisms. In order to calculate the time-angle trajectories for each joint of leg mechanisms, we generate end-tip trajectories with time for each leg in the global inertial coordinate system intuitively, followed by coordinate transformations of the trajectories into the local coordinates system fixed in each leg, finally the angle-time trajectories of each joint of leg mechanisms are obtained with inverse kinematics. The stability of the gait generated in this paper was verified by a multi-body dynamic analysis using the commercial software $ADAMS^{(R)}$. Additionally the mechanical specifications such as gear reduction ratio, electrical specifications of motor and electrical power consumption during walking have been confirmed by the multi-body dynamic analysis. Finally we constructed a small quadruped robot and confirmed the gait.

Development of Heat Transfer Predicting Model for Cold forging Steel(SCM420) During Quenching Process (냉간 단조용 SCM420 강의 ?칭 시 열전달 예측모델 개발)

  • 진민호;장지웅;김정민;강성수
    • Transactions of Materials Processing
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    • v.13 no.5
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    • pp.441-448
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    • 2004
  • Heat treatment is one of the critical manufacturing processes that determine the quality of a product. This paper presents experimental and analytical results for the quench of a ring gear in stagnant oil. The goal of this study is to develop heat transfer predicting model in an overall analysis of the quenching process, Thermal conductivities which are dependant on temperatures and convection coefficients which are obtained by inverse method are used to develop the accurate heat transfer model. The results of heat transfer model have a good agreement with experimental results.

Experimental and Numerical Study of Cold Ironing as a Post-Process of Net-Shape Manufacture of Gears (기어 정밀정형 성형을 위한 후 공정으로서의 냉간 아이어닝 공정에 대한 연구)

  • Chang, Yu-Chul;Park, Chul-Sung;Kim, Byung-Min;T.A. Dean;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2096-2103
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    • 2002
  • Cold ironing, as a post-forging operation of warm forged gears, needs a clear understanding of form errors due to die-elasticity and springback of component. In order to simplify the analysis of cold ironing, a single tooth instead of a whole gear component was investigated. The influence of initial surface roughness, die design, and die/workpiece interference has been examined experimentally and numerically. As a result the changes in geometrical profile, dimensions, and surface finish in a single tooth were observed. This study demonstrates that predicted dimensions can be achieved and surface finish also can be greatly improved.

High Precision Position Synchronous Control in a Multi-Axes Driving System (다축 구동 시스템의 정밀 위치동기 제어(I))

  • Byun, Jung-Hoan;Jeong, Seok-Kwon;Yang, Joo-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.115-121
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    • 1996
  • Multi-axes driving system is more suitable for FMS(Flexible Manufacturing System) compared with a conventional single-azis driving system. It has some merits such as flexibility in operation, improvement of net working rate, maintenance free because of no gear train, etc. However, studies on position synchronous control for high precision in the multi-axes driving system are not enough. In this paper, a new method of position synchronous control is suggested in order to apply to the multi- axes driving system. The proposed method is structured very simply using speed and position controller based on PID control law. Especially, the position controller is designed to keep position error to minimize by controlling either speed of two motors. The effectiveness of the proposed method is successfully confirmed through several experiments.

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Investigation into Development of Transfer Type for Variable Lamination Manufacturing Process and Apparatus (단속형 재료공급식 가변적층 쾌속조형공정 및 장치 개발에 관한 연구)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Choi, Hong-Seok;Yang, Dong-Yol;Park, Seung-Kyo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.95-105
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    • 2002
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. However, RP technologies have disadvantageous characteristics according to their working principle: low building speed, high cost for introduction and maintenance of RP apparatus, stair-stepped surface and additional post processing. A new rapid prototyping process, as a transfer type of Variable Lamination Manufacturing by using expandable polystyrene room (VLM-ST), has been developed to reduce building lime. apparatus cost including the introduction and the maintenance and additional post-processing. The objective of this study is to propose a VLM-ST process and to develop an apparatus for implementation of the process. Design criteria of the apparatus are defined and the techniques arc proposed to satisfy the design criterion. In order to examine the efficiency and applicability of the developed process, various three-dimensional shapes, such as a world-cup logo. a knob shape, an extruded cross, a twisted shape, a character, Son-o-kong. a helical gear shaped and a scissor shape are fabricated on the apparatus in which unit shape layer (USL) was generated to build up each layer.

An Evaluation of Skiving Cutting Characteristics of TiCN PACVD Coating Caribide Hob (TiCN PACVD코팅 초경호브의 Skiving절삭특성 평가)

  • Cheon, Jong-Pil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.471-477
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    • 2012
  • SCM420 steel tempered after performing gear hove PACVD carbide coating on the surface after the cutting surface hardness was high. Difficult-to-cut, without coating is classified as mild as large, including materials like mild, high strength that improves tool life and productivity have limited availability. Drive to improve it in the TiCN-coated carbide call for war to the finish coating on cutting a hob skiving good workability, tool wear less, 2.5-fold increase in tool life results were obtained. Experiments using CNC Skiving hobbing machine with wet cutting conditions, cutting speed and feed rate to apply a variety of the tool wear and surface roughness data were obtained. Results from condition 2 (V = 200m/min F = 0.7mm/rev) cutting speed feed mark the cutting surface microstructure and surface roughness Rmax $4.7{\mu}m$(Ra $1.19{\mu}m$) of the data was obtained.

Feature Analysis Based on Beta Distribution Model for Shaving Tool Condition Monitoring (세이빙공구 상태 감시를 위한 베타분포모델에 기반한 특징 해석)

  • Choe, Deok-Ki;Kim, Seong-Jun;Oh, Young-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.11-18
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    • 2010
  • Tool condition monitoring (TCM) is crucial for improvement of productivity in manufacturing process. However, TCM techniques have not been applied to monitor tool failure in an industrial gear shaving application. Therefore, this work studied a statistical TCM method for monitoring gear shaving tool condition. The method modeled the vibration signal of the shaving process using beta probability distribution in order to extract the effective features for TCM. Modeling includes rectifying for converting a bi-modal distribution into a unimodal distribution, estimating the parameters of beta probability distribution based on method of moments. The performance of features obtained from the proposed method was evaluated and discussed.