• International Journal of Precision Engineering and Manufacturing
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• v.6 no.1
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• pp.5-14
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• 2005

Continuously variable transmission (CVT) mechanisms combine the functions of a K-H-V type differential gear unit and a V-belt type continuously variable unit (CVU). For the 24 different mechanisms, 12 of them are power circulation modes while the other 12 are power split modes. Some useful theoretical formulas related to speed ratio, power flow and efficiency were derived and analyzed. These mechanisms have many advantages: they decrease CVT size and weight, increase overall efficiency, extend speed ratio range, and generate geared neutral. Compound CVTs were developed by combining the power circulation mode and power split mode, which can offer backward motion, geared neutral, underdrive and overdrive.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.899-904
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• 2003

Tight integration of product design and process planning in the early design stage would make bigger impact as wider spectrum of design and manufacturing alternatives can be pursued and evaluated. Thus the development of systematic computer-based support for this integration is desirable. For this integration and process planning in the early design stage. the systematic method to synthesize shape of part from functional requirements is crucial. This research presents the methods of functional decomposition from overall function or product and synthesizing shape of part based on functional relations extracted from functional decomposition using planetary gear transmission system as an example.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.2
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• pp.79-88
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• 2001

This paper suggests to predict the failure of helical gear extrusion die. The basic assumption that constitutes the frame-work for any combined stress failure theory is that failure is predicted to occur when the maximum value of stress becomes equal to or exceeds the value of the same modulus that produces failure in a simple uniaxial stress test using the same material. The stresses which were calculated to each critical points are applied maximum normal stress theory and distor-tion energy theory. The theroretical analysis and experimental results for Samanta process and New process dies were com-pared.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.3
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• pp.45-49
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• 2007

A gearing system emits inconsistent noises from the impact of gear teeth when defects are present, but it is not easy for a noise inspector on a production line to distinguish defective products objectively. Since customers constantly complain about various noises from geared motors, it is desirable to devise an analytical technique to classify motors. However, it is difficult to separate inconsistent noises due to defective gears from the overall noise produced by a geared motor using a general signal processing method such as a FFT because low frequency impulse signals have a tendency not to appear in the frequency domain. In this paper, we propose a method that can be used to obtain more objective estimates and measurements of inconsistent noises from a gearing system. The proposed method makes use of the cepstrum domain with an applied autocorrelation and comb lifter, followed by a domain inversion.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.9 no.2
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• pp.327-332
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• 2008

New RF matcher module has been proposed in this paper for improvement of RF matcher in plasma etcher system using in semiconductor and display panel manufacturing process. New designed warm gear was used instead of bevel gear in new driving module, and control system was re-arranged with one-chip micro-process technique. The matching performance of new match module was improved in various process condition with reduction of backlash and matching time, and flexible motion of motor compared commercial match module. However this new type RF match module will improve the productivity in etching process of the mass production line.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.778-779
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• 2006

Manufacturing technologies of micro parts were studied in nano grained Al-1.5mass%Mg alloy. During compressive test at $300^{\circ}C$, the Al alloy showed stain softening phenomenon by grain boundary sliding regardless of strain rate. Micro spur gear with ten teeth (height of $200{\mu}m$ and pitch of $250{\mu}m$) was fabricated with sound shape by micro forging. During micro forging, increase of applied stress induced by friction between material and die surface was effectively compensated by decrease of stress by strain softening behavior and as a result, flow stress increased only about 50 MPa more than that in compressive test

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.4
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• pp.96-103
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• 2005

We designed the compound CVT(Continuously Variable Transmissions) by combining power circulation mode and power split mode, which have been proposed for connecting 2K-H I differential gear to the V- belt type CVU(Continuously Variable Unit), as an input coupled type. With the designed compound CVT, we carried out theoretical analysis and performance experiments for efficiency, speed ratio, power flow, and power transmission ratio. We proved that the compound CVT had a better performance than either of the power circulation mode or power split mode.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.229-234
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• 1999

This thesis presents the design method using CAE(Computer Aided Engineering) with the consideration of reliability for optimal gear driving system. The validity and feasibility of the proposed method are verified by the application to transmission of machine tool. The reliability and life analysis is based on the two-parameter Weibull distribution lives of the gears and bearings. Ninety-percent of reliability life is the life of the component or system in million output rotations or hours at which ninety percent of identical components or system would survive under the given loading conditions.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.11
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• pp.140-148
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• 2004

Tight integration of product design and process planning in the early design stage would make bigger impact as wider spectrum of design and manufacturing alternatives can be pursued and evaluated. Thus the development of systematic computer-based supporting for this integration if desirable. For this integration and process planning in the early design stage, the systematic method to synthesize shape of part from functional requirements is crucial. This research presents the methods of functional decomposition from overall function of product and synthesizing shape of part based on functional relations extracted from functional decomposition using planetary gear transmission system as an example.

• Journal of the Korean Society of Mechanical Technology
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• v.20 no.6
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• pp.803-808
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• 2018

Combining digital automation solutions throughout recent manufacturing process is essential. Advanced robot and mechanical techniques are required for design, manufacture, and distribution process. Manual design of repetitive similar mechanical components during the development phase of these advanced machines and robots can occur wasting time and money. Developed gear design module, which is the power transfer system mechanical component, was programmed in the Visual Basic language in CATIA V5 environment. Automation Process is Based on Parametric Modeling Method. and it was found to be effective in reducing design time compared to designers manual modeling.