• 제목/요약/키워드: Gear manufacturing

검색결과 413건 처리시간 0.024초

160도 Contra angle을 갖는 소형 핸드피스용 1:2증속기어의 치형 해석 (Tooth Profile Analysis for Face Gear with 1:2 Gear Ratio in Handpiece with 160° Contra Angle)

  • 최지훈;안수경;박상신
    • Tribology and Lubricants
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    • 제30권2호
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    • pp.86-91
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    • 2014
  • This paper presents a design procedure for a face gear and pinion used in a handpiece with a $160^{\circ}\acute{y}$ contra angle and 1:2 gear ratio. Based on the geometric theory of gearing, the tooth profile of the face gear and pinion is developed. To analyze the contact pressure, the gear profile should be determined before calculating the stress between the two gears. The concept of calculating the face gear profile is that it can be generated by the coordinate transformation of the shaper profiles, which have involute curves, using a simulation method from the gear manufacturing process.

구형 인볼루트 베벨기어에 대한 실험적 연구 (The Experimental Investigation of the Spherical Involute Bevel Gear)

  • 정동현;이형우;박노길
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.105-113
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    • 2000
  • For exact spherical involute bevel gear, serveral researchers had developed the mathematical models. The solid models of straight bevel gears are obtained and inspected to avoid interference by computer graphics. Furthermore, A gearbox is assembled by spherical involute bevel gears, which are manufactured by CNC machine. The transmission errors in the tooth mesh are measured by Laser sensor, are compared with the AGMA standard. This gearbox is found to be ranked AGMA Q10(JIS 3)

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분말단조에 의한 베벨기어의 성형 기술 연구 (Development of Bevel Gear by Powder Forging Process)

  • 이정만
    • 한국분말재료학회지
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    • 제4권4호
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    • pp.258-267
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    • 1997
  • The powder forging process is an attractive manufacturing route for bevel gears. It offers beneficial material utilization and the minimization of finishing operations over that of conventional hot forging. The paper describes the process conditions for the powder forging of bevel gear, for example, powder alloy design, preform design, deformation of sintered preform, forging processes. The characteristics of prototype gear are investigated with microstructure, the density distribution, surface roughness of tooth, bending strength test of tooth, etc. The results of the bending strength test may prove the mechanical properties of powder forged gear.

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비젼을 이용한 기어 형상 측정 시스템 개발 (Gear Inspection System using Vision System)

  • 이일환;박희재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.190-195
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    • 1997
  • Abstract: In this paper,an autoematic gear inspection system has been been developed using the computer aided vision system. Image processing and data analysis algorithms for gear inspection have been investigated and shown to perform quickly with high accuracy. As a result,dimensions of a gear can be measured upto few micrometer size in real time. In addition, the system can be applied to a practical manufacturing process even under nosiy conditions.

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롤러기어캠 편심 가공에 관한 연구 (A Study on the eccentric machining of roller gear cam)

  • 권병두;조승래;이춘만;정원지
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.251-254
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    • 2000
  • In this paper, we developed an automated program for the modeling and manufacturing of three-dimensional roller gear cams. A computer program employing the theory of gearing and coordinate transformation is developed for synthesizing and animating cam mechanisms. A method using wire frame modeling and shading by triangular element is presented, and effectively used for modeling of example with reduced computation time. Then a module for generation NC program for a five-axis CMC machine to manufacture roller gear cam is established.

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비젼을 이용한 기어 형상 측정 시스템 개발 (Gear Inspection System using Vision System)

  • 이일환;박희재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.485-489
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    • 1996
  • In this paper, an automatic gear inspection system has been developed using the computer aided vision system. Image processing and data analysis algorithms for gear inspection have been investigated and were shown to perform quickly with high accuracy. As a result, dimensions of a gear can be measured upto few micrometer size in real time. In addition, the system can be applied to a practical manufacturing process even under noisy conditions.

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Development of a Design System for Multi-Stage Gear Driver (1st Report : Proposal Formal Processes for Dimensional Design)

  • Chong, Tae-Hyoun
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권2호
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    • pp.57-64
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    • 2001
  • In recent years, the concern of designing multi-stage gear drives ha increased with more application of them in high-speed and high-load. Until now, however, the researches on the design of gear drives have been focused on single gear pairs. Thus the design practice for multi-stage gear drives has been depended on experiences and expertise of designers and carried out commonly by trial and error. We propose an automation algorithm for the design of two-and three-strage cylindrical gear drives. The two types of dimensional design processes have been proposed to determine gear dimensions in a formal way. The first design process(Process I) uses to total volume of gears to determine gear ration , and uses K factor , unit load and aspect ration to determine gear dimensions, The second one(Process II) makes use of Niemann's formula and center distance to calculate gear ratio and gear dimensions. Process I and Process II employ material date from AGMA and ISO standards, respectively. The configuration design determines the positions of gears with minimizing the volume of gearbox by using a simulated annealing algorithm. The availability of the design algorithm is validated by the design examples to two-and three=stage gear drives.

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시뮬레이티드 어닐링을 이용한 유성치차열의 최적설계에 관한 연구 (Study on the optimal design for Planetary Gear Train using simulated annealing)

  • 최용혁;정태형;이근호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.172-177
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    • 2004
  • A planetary gear trains has characteristics in compactness, power transformation ability and constant meshing. Usability is increased in applications of auto transmission and industrial gearbox. Study on optimum design of planetary gear train has been progressed on minimization of weight, miniaturization of planetary gear train and improvement of high strength. There are demands of study for the planetary gear train required long lift estimation In this wort being considered life, strength, intereference, contact ratio and aspect ratio, the optimum design algorithm is proposed to reduce the volume of planetary gear train with transferring the same amount of power. In the design of algorithm for planetary gear train, the determination of teeth number is separated to achieve simplicity and the simulated annealing method as a global optimal technique is used for optimal design method.

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기어설계 자동화 시스템에 관한 연구 (A Study on the Automated Design System for Gear)

  • 조해용;남기정;오병기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.730-733
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    • 2001
  • A computer aided design system for spur, helical, bevel and worm gears by using AutoCAD system and its AutoLISP computer language was newly developed in this study. Two methods are available for a designer to draw a gear. The first method needs the gear design parameters such as pressure, module, number of tooth, shaft angle, velocity, materials, etc. When the gear design parameters are inputted, a gear is drawn in AutoCAD system and maximum allowable power and shaft diameter are calculated additionally. The second method calculates all dimensions and gear design parameters to draw a gear when the information such as transmission, reduction ratio, rpm, materials and pressure are inputted. The system includes four programs. Each program is composed of a data input module, a database module, a strength calculation module, a drawing module, a text module and a drawing edit module. In conclusion, the CAD system would be widely used in companies to find the geometric data and manufacturing course.

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시뮬레이티드 어닐링을 이용한 유성치차열의 설계요소 최적화에 관한 연구 (Study on the Optimal Design for Design Parameter of Planetary Gear Train Using Simulated Annealing)

  • 이근호;최용혁;정태형
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.58-65
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    • 2005
  • A planetary gear trains has characteristics in compactness, power transformation ability and constant meshing. Usability is increased in applications of auto transmission and industrial gearbox. Study on optimum design of planetary gear train has been progressed on miniaturization of weight, miniaturization of planetary gear train and improvement of high strength. There are demands of study f3r the planetary gear train required long life estimation. In this work being considered life, strength, interference, contact ratio and aspect ratio, the optimum design algorithm is proposed to reduce the volume of planetary gear train with transferring the same amount of power. In the design of algerian for planetary gear train, the determination of teeth number is separated to achieve simplicity and the simulated annealing method as a global optimal technique is used far optimal design method.