• 제목/요약/키워드: Gear Ratio Design

검색결과 148건 처리시간 0.03초

이진코딩과 실수코딩이 조합된 유전 알고리즘을 이용한 다단 기어장치의 최적설계 (Optimum Design of Multi-Stage Gear Drive Using Genetic Algorithm Mixed Binary and Real Encoding)

  • 정태형;홍현기;이정상
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.118-123
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    • 2004
  • In this study, genetic algorithm mixed binary and real encoding is proposed to deal with design variables of various types. And that is applied to optimum design of Multi-stage gear drive. Design of pressure vessel which is mixed discrete and continuous variables is applied to verify reasonableness of proposed genetic algorithm. The proposed genetic algorithm is applied for the gear ratio optimization and the volume minimization of geared motor which is used in field. In result, it shows that the volume has decreased about 8% compared with the existing geared motor.

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An Elastic Joint Manipulator for a Human friendly robot

  • Takahashi, Takayuki;Murayama, Yasushi;Wang, Zhi-Dong;Nakano, Eiji
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.44.3-44
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    • 2001
  • This articles describes a novel design elastic joint manipulator for a mobile robot, which works in an office environment with humans. The primary goal of this manipulator design is safeness on collision and contact. To achieve this, each joint is made of an elastic element and this is driver with a high ratio gear tram. The performance was verified, however, it has a serious drawback. It produce vibration, due to the elastic joints and high ratio gear train. We found that a sliding mode controller has an excellent performance for reducing such vibration. Results of computer simulation and experiments are shown.

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Interference and Efficiency analysis of 2K-H I Type Differential Gear Unit

  • Kim, Yeon-Su;Park, Sang-Hoon
    • International Journal of Precision Engineering and Manufacturing
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    • 제1권1호
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    • pp.5-14
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    • 2000
  • In the design of epicyclic gearing, the analysis of interference and mechanical efficiency is an important index. As an applied way, epicyclic gearing can be used for planetary gear drive and differential gear unit. In case that one of its components is fixed with intend, it is called planetary gear drive. On the contrary, in case that no component is fixed, it is called differential gear unit. In this paper, various design constraints and interferences are defined for 2K-H I type epicyclic gearing which is a basic arrangement of diverse epicyclic gearings. And various interferences are analyzed, and mechanical efficiency is calculated in case that 2K-H I epicyclic gearing is used for a differential gear unit as the change of gear ratio, cutter pressure angle, addendum modification coefficient. As that results, trend of mechanical efficiency is investigated in the ranges of addendum modification coefficients which would not lead to interferences, and the optimal range of addendum modification coefficient which can generate the maximum mechanical efficiency are presented. In order to prove results of theoretical efficiency analysis, experimental studies are performed.

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헬리컬 유성감속기 기반 선박용 터닝기어 개발 (Development of Marine Turning Gear Based on Helical Planetary Reducer)

  • 김건우;이재욱;장진석;최창영;홍종해;이강재
    • 한국기계가공학회지
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    • 제19권10호
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    • pp.36-43
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    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.

비원형기어에서의 압력각과 잇수비 및 곡률반경의 적정범위에 관한 연구 (A Study on the Proper Scope for Pressure Angle, Ratio of Tooth Number & Radius of Curvature in Non-Circular Gears)

  • Park, S.H.
    • 한국정밀공학회지
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    • 제14권6호
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    • pp.52-63
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    • 1997
  • Non-circular gear has a good velocity ratio in high speed and heavy load without any slip, moreover, it can transmit various motion, using simpler structure than link and cam, automation mechainism. In case of designing and manufacturing non-circular gear. I suggest one of references in applying non-circular gear to industrial plant, and suitable range of application by pressure angle curvature and angle ratio

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축방향 공극형 Wobble 모터의 토오크 특성 및 힘 분포 해석 (Analysis of Torque and Force Distribution of Axial-Gap Type Wobble Moto)

  • 우성봉;이은웅;윤서진;김성종;최재영
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 추계학술대회 논문집 학회본부 A
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    • pp.9-11
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    • 1999
  • This paper presents the problems of design and theoretical model of electrostatically driven axial-gap type wobble motor. The motor design benefits from large axial rotor-to-stator overlap and large gear ratios, and motor designs with rotor radii of 50 and $100{\mu}m$ are capable of generating torques in the [nNm] range at high electrostatic fields. Because of the large gear ratio, smaller angular steps and lower rotational speed are obtained, compared to radial-gap motor design. Aspects like gear ratio, torque generation, excitation schemes and torque coverage, normal forces, friction are addressed.

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기어 블랭크 성형공정의 비교 해석 (A Comparisonal Anlaysis among the Processes of Gear Blank)

  • 최호준;김장군;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 추계학술대회논문집
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    • pp.174-184
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    • 1996
  • Two methods for cold extrusion processes to produce an axisymmetric steel gear blank are investigated for comparing each other. The "classical" forming method consisting of four operations is selected first to be simulated using the rigid-plastic finite element method and uses single-die presses. The other using a fully automated transfer headers can produce the final part without interannealing. The final products must be checked at the design criteria such as area reduction, the extrusion ratio and punch diameter to depth ratio, especially punch buckling by simulations. FEM analysis is performed mainly for strain distribution, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will provide good design criteria in the future work to advance the manufacturing process.

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Design and Simulation of Meshing of New Type of Worm-Gear Drive with Localized Contacts

  • Seol, In-Hwan;Chung, Soon-Bae
    • Journal of Mechanical Science and Technology
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    • 제14권4호
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    • pp.408-417
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    • 2000
  • The design and simulation of meshing of a single enveloping worm-gear drive with modified surfaces is presented. Generally worm-gear is generated by the hob which is identical to the worm. This process guarantees the conjugation between the worm and the gear but results in a line contact at every instant which is very sensitive to misalignment. The localization of bearing contact is necessary to reduce the sensitivity of the worm-gear drive to misalignment. Practically this localization is achieved by application of an oversized worm type hob to cut the worm-gear. The oversized hob approach is very practical and effective to localize bearing contact but can not provide the conjugation between the worm and the modified worm-gear. This work proposes an analytical procedure to make the worm surface conjugate to the worm-gear which is cut by the oversized hob. The developed computer program allows the investigation of the influence of misalignment on the shift of the bearing contact and the determination of the transmission errors, the contact ratio and the principle curvatures. The developed approach has been applied for ZK type of single-enveloping worm-gear drives and the developed theory is illustrated with a numerical example.

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비원형 기어의 와이어 방전가공을 위한 설계 (Design of Noncircular Gears for Wire EDM)

  • 이성철
    • Tribology and Lubricants
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    • 제24권5호
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    • pp.221-227
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    • 2008
  • This paper presents a step-by-step design of noncircular gears. From the diagram of angular velocity ratio of a noncircular gear pair, the pitch curves of the two mating gears are determined, and the perimeter of the pitch curve has been divided into equal-length segments by the number of teeth. A master tooth profile, which is a composite curve of circular arcs that represents involute, has been introduced. A noncircular gear pair has been designed by imposing the master tooth on the divided points of the pitch curve, and a full fillet has been achieved between neighbour teeth. Thus, the whole profile of the noncircular gear is a composite curve of arcs only, and consequently NC codes for wire EDM can be easily generated.