• Title/Summary/Keyword: Friction-torque

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Noise Characteristics in Lubricated and Non-lubricated Gears to Assess the Lubrication Damping Effect in Gear Design (기어설계시 윤활댐핑 효과 반영을 위한 윤활과 비윤활 상태에서의 소음특성에 관한 실험적 연구)

  • Hong, Jin-pyo;Yoon, Sang-hwan;Yoon, Hyeon-kyu;Kim, Jung-Tae;An, Jun-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.1-10
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    • 2021
  • Gears, which rotate and transmit power by interlocking two cogwheels, were invented in BC. They have been used in various systems, including industrial machinery, transportation devices, and living facilities, through the industrial revolution. Regardless of how they are used, gears are a major source of noise and vibration. Many effective measures are being taken to reduce the radiation noise generated from gears, most commonly by lubrication. Lubrication in gear units reduces friction on interlocking gear surfaces, dampening radioactive noise. This can be very useful for quiet gear design if these lubricating damping effects can be reflected in the analytical phase for gear design. This study experimentally confirms the properties of lubricated and non-lubricated radioactive noise by designing a decelerator gearbox and analyzing the radioactive noise characteristics by torque, rotation, and the number of gears using computer analysis.

A Study on Design and Manufacture of Slotless Outer Rotor BLDC Motor for a Vehicle Blower (자동차 송풍장치용 Slotless Outer Rotor BLDC 모터 설계 및 제작에 관한 연구)

  • Hyon-Jang Lee;Hee-Seok Jeong;Sun-Ho Cho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.5
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    • pp.827-834
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    • 2023
  • In this paper, a slotless outer rotor BLDC motor for a vehicle blower was designed and manufactured to improve the disadvantages of general motors. The proposed motor solves the noise caused by mechanical friction of DC motor during rotation by removing the brush, Also, slotless air-gap windings are used to improve cogging torque by BLDC motor slots. Then, the motor has a structure in which a magnet is attached to the external rotor and rotates simultaneously with the internal rotor, there is no change in magnetic flux. Therefore, it has high efficiency by fundamentally reducing iron loss.

Design and Control of Hybrid a Powered Wheelchair for the Elderly (고령자를 위한 하이브리드형 전동 휠체어의 설계 및 제어)

  • Yoon, Tae-Su;Ann, Sung-Jo;Kim, Sang-Min;Han, Young-Bin;Kim, Jung-Yup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1067-1076
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    • 2016
  • This paper describes the development of a hybrid-powered wheelchair (HPW) for the elderly. The proposed HPW has novel mechanical and control features compared with conventional powered wheelchairs. An ergonomic back-braking mechanism was designed in order to stop the wheels easily. In terms of control features, the HPW remarkably reduces the muscle power required by combining various assistive functions, such as wheel torque assistance, friction/inertia compensation, gravity compensation, and the one-hand driving algorithm. For wheel torque assistance, strain gauges were attached to the hand-rim in order to measure the wheel torque applied by a human. Gyroscopes and an accelerometer were attached to the wheel and chair respectively for friction and inertia compensation. An inclinometer was attached for gravity compensation and the one-hand driving algorithm was included for patients who can only use one hand. The one-hand driving algorithm controls the angular velocity of the uncontrolled wheel by using a gyroscope and pressure sensors attached to the bottom of the seat. Finally, the performance of the proposed motion assisted algorithm was verified through various experiments.

Tightening Characteristics of domestic M8 stainless screws (국산 M8 스테인리스 나사의 체결특성)

  • 인상렬;박미영
    • Journal of the Korean Vacuum Society
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    • v.10 no.2
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    • pp.155-163
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    • 2001
  • A number of screws are inevitably used for tightening flanges in constructing a vacuum system. A theoretical relation between the axial force and the torque exerted on a screw is easily obtained assuming that the friction force generated on the contacting plane is known, however, in practice the friction is influenced strongly by unknown detailed surface condition. It is difficult to tighten optimally and uniformly the flange seals if the screws commercially available have undefined surface conditions and scattered dimensions, and the axial force produced by the screws can not be expected properly. In this paper a scatter of the axial force over screws and the deviation from an expected one, depending on various fastening conditions, are investigated using a variety of M8, the most popular size for vacuum flanges, domestic stainless screws of hexagonal head and standard thread.

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A Study on Maneuvering Control Algorithm Based on All-wheel Independent Driving and Steering Control for Special Purpose 6WD/6WS Vehicles (전차륜 독립휠 구동 및 조향 제어 기반 특수목적용 6WD/6WS 차량의 주행제어 알고리즘 연구)

  • Lee, Daeok;Yeo, Seungtai
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.3
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    • pp.240-249
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    • 2013
  • This paper discusses the maneuvering control algorithm based on all-wheel independent driving and steering control techniques for special purpose 6WD/WS vehicles. The maneuvering control algorithms considering superior dynamic characteristics of high power in-wheel motors and independent steering system are designed to perform driving, steering, vehicle stability, and fault tolerant control. The maneuvering controller applies sliding and optimal control theories considering optimal torque distribution and friction circle related to the vertical tire force. The fault tolerant control algorithm is applied to obtain the similar maneuverability to that of the non-faulty vehicle. The simulations using the Matlab/Simulink dynamics model and experiments using HIL simulator mounting the real controllers with the designed control algorithms prove the improved performances in terms of vehicle stability and maneuverability.

Pin-Boss Stress Analysis Coupled with Oil Film Pressure of a Diesel Engine Piston Receiving 200 bar Combustion Pressure (200 bar 연소압을 받는 디젤엔진 피스톤 핀-보스의 유막 압력을 고려한 응력해석)

  • Chun, Sang-Myung;Lee, J.S.;Joo, D.H.;Park, S.J.
    • Tribology and Lubricants
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    • v.24 no.4
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    • pp.196-204
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    • 2008
  • In this study, the pressure distributions on the oil film of piston pin bearings are found by two-dimensional lubrication analysis in order to help the optimum design of the bearings of piston pin. The lubrication analysis is carried out together with an equation related with the oil pressure-viscosity index. The oil film pressure distribution is used as an input data for pressure boundary conditions at the piston pin-boss surface. Finally, the piston pin-boss stress distribution coupled with the thermal stress is calculated, and then compared with the results of the stress analysis which is not counted with the oil film pressure boundary condition.

Performance Evaluation of PTFE Oil-seal for Automotive Engine Front Part (자동차 엔진 프론트부의 PTFE 오일씰의 성능평가)

  • Choi, Hyun-Jin;Park, Chul-Woo;Lee, Jong-Cheol;Kim, Jong-Gab;Choi, Seong-Dae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.66-71
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    • 2011
  • This study analyzed the mechanical characteristics and evaluated their subsequent performance for two types of seals which reinforced characteristics with lower friction and anti-wear functions among the foremost important features in the automotive engine seals; one with the addition of glass fiber to PTFE(Polytetrafluoro ethylene); the other with the addition of self-lubricant molybdenumin addition to the glass fiber. Based on the configuration design of seal installed to the front part in the automotive engine, this study carried out interpretations on the stress and reaction for those two types of oil seals to compare the maximum stress and contact load generated from the seal steel, rubber and PTFE lip. This study also verified the stress concentration and anti-wear performance through the coefficient of friction, torque and durability test by producing two types of PTFE seals actually.

Analysis of Limitation and Improvement of Degree of Freedom for Brush Tire Model (브러쉬 타이어 모델의 한계점 분석 및 자유도 개선)

  • Kim, Jong-Min;Jung, Samuel;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.585-590
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    • 2017
  • Vehicle behavior is determined by forces and a torques generated at the ground contact surface of the tire. Various tire models are used to calculate the forces and torques acting on the tire. The brush model calculates the forces and torques with fewer coefficients than other tire models. However, owing to fewer degrees of freedom in calculating the forces, this model has limitations in precisely expressing measured data. In this study, this problem was addressed by adding the least parameters to the friction coefficient and tire properties of the brush model, and the proposed model was validated.

Frictional Characteristics at High Temperature of Water-lubricated Stainless Steel Ball Bearing (수윤활 스테인레스강 볼베어링의 고온 마찰 특성)

  • Lee Jae-Seon;Kim Jong-In;Kim Ji-Ho;Park Hong-Yune;Zee Sung-Qunn
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.324-328
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    • 2003
  • Water-lubricated frictional characteristics of stainless steel ball bearing is not well known compared to oil-lubricated frictional characteristics. Furthermore study on friction at high temperature is rare because bearing maintenance strategy for water-lubricated or chemicals-lubricated bearings of equipment is mostly based on change of failed bearings and parts. Ball bearings and ball screw are installed on the power transmission for a developing integral reactor and these are lubricated with high temperature and high pressure chemically-controlled pure water. Bearings and power transmitting mechanical elements for an atomic reactor needs high reliability. and high performance during estimated lifetime, and it should be verified. In this paper, experimental research results of frictional characteristics of water-lubricated ball bearing as a preliminary investigation.

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A Study on a Concept and Basic Design of a Small-Scaled LSM for Ultra-High Speed Railway Transit (초고속열차용 축소모델 선형동기전동기의 개념 및 기본설계 연구)

  • Park, Chan-Bae;Lee, Hyung-Woo;Lee, Byung-Song;Park, Hyun-June
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.905-911
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    • 2009
  • The viscosity drive method by the wheel which is widely used in the conventional railway systems needs a large friction force between the wheel and the guide-rail, which brings on a thrust force for a quick acceleration and a high-speed travelling. In addition, the viscosity drive method needs an increase of the vehicle weight for a large friction force. However, a maglev train is possible to be driven by the electro-magnet instead of the wheel, which produces a levitation and thrust force without any contact. In general, low-speed maglev train uses a linear induction motor(LIM) for propulsion that is operated under 300[km/h] due to the power-collecting and end-effect problems of LIM. In case of high-speed maglev train, a linear synchronous motor(LSM) is more suitable than LIM because of a high-efficiency and high-output properties. LSM has a driving principle as same as a conventional rotary synchronous motor(RSM), and the torque of RSM becomes the thrust force of LSM. A conventional LSM has relatively large air-gap compared with a conventional RSM. So, it must be achieved a design that is considered normal force by finite-asymmetric structure, end-effect on the entry and exit part, and support structure of a moving part. Therefore, in this research, authors accomplish a conceptualizing and basic design of a small-scaled LSM, and characteristics analysis using FEM.

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