• Title/Summary/Keyword: Fracture stress

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Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography (X-선 프랙토그라피에 의한 가스배관재의 피로파면해석)

  • Lim, Man-Bae
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

Residual Stress and Fracture Analysis of Thick Plate for Partial Penetration Multi-Pass Weldment

  • Kim, Seok;Shim, Yong-Lae;Song, Jung-Il
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1033-1039
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    • 2002
  • Partial penetration welding joint refers to the groove weld that applies to the one side welding which does not use steel backing and to both side welding without back gouging, that is, the partial penetration welding joint leaves an unwelded portion at the root of the welding area. In this study, we analyzed the residual stress and fracture on the thick metal plates that introduced the partial penetration welding method. According to the above-mentioned welding method, we could draw a conclusion that longitudinal stress and traverse stress occurred around the welding area are so minimal and do not affect any influence. We also performed the fracture behavior evaluation on the partial penetration multi pass welding with 25.4 mm thick plate by using the J-integral, which finally led us the conclusion that the partial penetration multi-pass welding method is more applicable and effective in handling the root face with less than 6.35 mm.

Effect of Internal Stress due to Plastic Costraint On Fracture Ductility of Dual Phase Steel (複合組織鋼 의 破斷延性 에 미치는 塑性拘束 에 의한 內部應力 의 영향)

  • 김정규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.123-129
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    • 1983
  • The effect of the micro-internal stress which is induced in the ferrite grain by plastic constraint, on fracture behavior was investigated. The specimen used has combined microstructure with matrix of ferrite encapsulated by second phase of martensite. The micro-internal stress in the ferrite grain was estimated using a simple mechanical model, and its effect on micro and macro fracture behaviors was discussed. The results obtained are summarized as follows; The micro-internal stress promotes the formation of cleavage cracks in the ferrite during deformation. Consequently, it was concluded that the internal stress is one of the significant factors which cause the fracture ductility to decrease.

Stress and Fracture Analyses of Nuclear Power Plant LP Turbine Rotor Discs

  • Lee, Choon-Yeol;Kwon, Jae-Do;Chai, Young S.;Jang, Ki-Sang
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.207-214
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    • 2000
  • Fracture phenomenon has been reported on blades, rotors, connections and rotor discs of LP turbines of nuclear power plants, which is caused by fatigue, stress corrosion and erosion. In this study, as a tool of reliability evaluation, a number of stress and fracture analyses were performed on the defected area under various operating conditions using the finite element method. Possible defects on key-way and rotor disc were assumed to be two-dimensional cracks and centrifugal force, temperature distribution and shrink-fit effect were included as external loads. From stress analysis results, stress intensity factors were obtained and these values can be utilized to evaluate reliability and predict remaining lifetime of the turbine discs.

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Study on fracture mechanics of granite specimens with different precast notch depths based on DIC method

  • Shuwen Cao;Hao Shu
    • Geomechanics and Engineering
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    • v.33 no.4
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    • pp.393-400
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    • 2023
  • Displacements near crack and stress intensity factor (SIF) are key parameters to solve rock failure issue when using fracture mechanics. In order to study the horizontal displacement and stress intensity factor of the mode I fracture, a series of three-point bending tests of granite specimens with central notch were carried out. The evolution of horizontal displacements of precast notch and crack tip opening displacements (CTOD) were analyzed based on the digital image correlation (DIC) method. Stress intensity factors for three-point bending beams with arbitrary span-to-width ratios(S/W) were calculated by using the WU-Carlsson analytical weight function for edge-crack finite width plate and the analytical solution of un-cracked stress by Filon. The present study provides a high efficient and accurate method for fracture mechanics analysis of the three-point bending granite beams.

Compressive Behavior of Carbon/Epoxy Composites under High Pressure Environment-Strain Rate Effect (고압환경에서 탄소섬유/에폭시 복합재의 압축거동에 대한 연구-변형률 속도 영향)

  • 이지훈;이경엽
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.148-153
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    • 2004
  • It is well-known that the mechanical behavior of fiber-reinforced composites under hydrostatic pressure environment is different from that of atmospheric pressure environment. It is also known that the mechanical behavior of fiber-reinforced composites is affected by a strain rate. In this work, we investigated the effect of strain rate on the compressive elastic modulus, fracture stress, and fracture strain of carbon/epoxy composites under hydrostatic pressure environment. The material used in the compressive test was unidirectional carbon/epoxy composites and the hydrostatic pressures applied was 270㎫. Compressive tests were performed applying three strain rates of 0.05%/sec, 0.25%/sec, and 0.55%/sec. The results showed that the elastic modulus increased with increasing strain rate while the fracture stress was little affected by the strain rate. The results also showed that the fracture strain decreased with increasing strain rate.

Analysis of Stress Singularity for the Excess Adhesive of Interface in Adhesively Bonded Joint (접착이음의 계면덧살에 대한 응력특이성 해석)

  • Chung, Nam-Yong;Park, Cheol-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.439-445
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    • 2012
  • The stress singularity for the excess adhesive on interface of adhesively bonded joint was investigated by using the 2-dimensional elastic boundary element method (BEM). To establish a reasonable strength evaluation method and a fracture criterion for the excess adhesive of interface in adhesively bonded joint, it is necessary to evaluate fracture parameters with various bonding conditions. Under the variations of adhesively bonded thickness (h) and diameter (d) for the excess adhesive, a stress analysis was performed, and from the results, the stress singularity index (${\lambda}$) and the stress singularity factor (${\Gamma}$) were calculated. The variations have a great influences on the stress singularity for the excess adhesive of interface in adhesively bonded joint, and the ${\Gamma}$ is reduced as the "h" and "d" increase.

Effect of Heterogeneous Microstructure on the Fracture Toughness of Weld Metal (용착금속의 파괴인성에 미치는 불균일 미세조직의 영향)

  • 정현호;김철만;김형식;김우식;홍성호
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.36-43
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    • 1999
  • The effect of microstructure on the fracture toughness of multi pass weld metal has been investigated. The micromechanisms of fracture process are identified by in-situ scanning electron microscopy(SEM) fracture observation using single edge notched specimen. The notches of the in-situ fracture specimens were carefully located such that the ends of the notches were in the as-deposited top bead and the reheated weld metal respectively. The observation of in-situ fracture process for as-deposited top bead indicated that as strains are applied, microcracks are formed at the interfaces between soft proeutectoid ferrite and acicular ferrite under relatively low stress intensity factor. Then, the microcracks propagate easily along the proeutectoid ferrite phase, leading to final fracture. These findings suggest that proeutectoid ferrite plays an important role in reducing the toughness of the weld metal. On the other hand, reheated regions showed that the microcrack initiated at the notch tip grows along the localized shear bands under relatively high stress intensity factor, confirming that reheated area showing momogeneous and fine microstructure would be beneficial to the fracture resistance of weld metal.

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Investigation on Effects of Residual Stresses and Charpy V-Notch Impact Energy on Brittle Fractures of the Butt Weld between Close Check Valve and Piping, and of the Valve Body in Nuclear Power Plants (원전 역지 밸브/배관 맞대기 용접부와 밸브 몸체의 취성 파괴에 미치는 잔류응력 및 Charpy V-노치 충격에너지의 영향 고찰)

  • Kim, Jong-Sung;Kim, Hyun-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.69-73
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    • 2015
  • The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

Ductile Fracture of a Marine Structural Steel based on HC-DSSE Combined Fracture Strain Formulation (HC-DSSE 조합 파단 변형률 정식화에 기반한 선박해양 구조물용 강재의 연성 파단 예측)

  • Park, Sung-Ju;Lee, Kangsu;Cerik, Burak Can;Kim, Younghyn;Choung, Joonmo
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.1
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    • pp.82-93
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    • 2019
  • In this paper, the ductile fracture criteria for a marine structural steel (EH36) are presented and validated. The theoretical background of the recently developed Hosford-Coulomb (HC) fracture strain model and the DSSE fracture strain model which was developed to apply to the shell elements is described. In order to accurately estimate the flow stress in the large strain range up to the fracture, the material constants for the combined Swift-Voce constitutive equation were derived by the numerical analyses of the smooth and notched specimens made from the EH36 steel. As a result of applying the Swift-Voce flow stress to the other notched specimen model, a very accurate load - displacement curve could be derived. The material constants of the HC fracture strain and DSSE fracture strain models were independently calibrated based on the numerical analyses for the smooth and notch specimen tests. The user subroutine (VUMAT of Abaqus) was developed to verify the accuracy of the combined HC-DSSE fracture strain model. An asymmetric notch specimen was used as verification model. It was confirmed that the fracture of the asymmetric specimen can be accurately predicted when a very small solid elements are used together with the HC fracture strain model. On the other hand, the combined HC-DSSE fracture strain model can predict accurately the fracture of shell element model while the shell element size effect becomes less sensitive.