• Title/Summary/Keyword: Fracture stress

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The Absorbed Energy Characteristics of Gr/E Composite Tubes under Axial Collapse Load (축 압궤하중을 받는 Gr/E 복합재 튜브의 에너지 흡수특성)

  • 양현수;김영남;최흥환
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.189-197
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    • 2002
  • Composites have wide applications in aerospace vehicles and automobiles because of the inherent flexibility in their design lot improved material properties. Composite tubes in particular, are potential candidates for their use as energy absorbing elements in crashworthiness applications due to their high specific energy absorbing capacity and the stroke efficiency. Their failure mechanism however is highly complicated and rather difficult to analyze. This includes fracture in fibers, in the matrix and in the fiber-matrix interface in tension, compression and shear. The purpose of this study is to investigate the energy absorption characteristics of Gr/E(Graphite/Epoxy) tubes on static and impact tests. The collapse characteristics and energy absorption of a variety of tubes have been examined. Changes in the lay-up which increased the modulus increased the energy absorption of the tubes. Based on the test results, the following remarks can be made: Among CA15, CA00 and CA90 curves the CA90 tube exhibits the highest crush load throughout the whole crush process, and max load increases as interlaminar number increase. Among all the tubes type CC90 has the largest specific crushing stress of 52.60 kJ/kg which is much larger than other tubes.

Manufacturing SiNx Extreme Ultraviolet Pellicle with HF Wet Etching Process (HF 습식 식각을 이용한 극자외선 노광 기술용 SiNx)

  • Kim, Ji Eun;Kim, Jung Hwan;Hong, Seongchul;Cho, HanKu;Ahn, Jinho
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.3
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    • pp.7-11
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    • 2015
  • In order to protect the patterned mask from contamination during lithography process, pellicle has become a critical component for Extreme Ultraviolet (EUV) lithography technology. According to EUV pellicle requirements, the pellicle should have high EUV transmittance and robust mechanical property. In this study, silicon nitride, which is well-known for its remarkable mechanical property, was used as a pellicle membrane material to achieve high EUV transmittance. Since long silicon wet etching process time aggravates notching effect causing stress concentration on the edge or corner of etched structure, the remaining membrane is prone to fracture at the end of etch process. To overcome this notching effect and attain high transmittance, we began preparing a rather thick (200 nm) $SiN_x$ membrane which can be stably manufactured and was thinned into 43 nm thickness with HF wet etching process. The measured EUV transmittance shows similar values to the simulated result. Therefore, the result shows possibilities of HF thinning processes for $SiN_x$ EUV pellicle fabrication.

Defect Genesis and Fatigue Failure Behaviour of Bearing Metal in Manufacturing Processes (제조 공정에 따른 베어링메탈의 결함발생 및 피로파괴거동)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.45-51
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    • 2011
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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Small Crack Detection in Bolt Threads by Predictive Deconvolution (예측디콘볼루션에 의한 볼트 나삿니의 미세 균열 검출)

  • Suh, Dong-Man;Kim, Whan-Woo
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.1
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    • pp.5-9
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    • 1997
  • If small cracks in stud bolts are not detected early enough, they grow rapidly and cause total fracture. It is difficult to detect, prior to failure, flaws such as stress-corrosion cracking in thread roots and corrosion wastages using conventional ultrasonic testing methods during inservice inspection. This study show a method of detecting a small crack by digital signal processing. When ultrasonic beams travels into threads in parallel way, the echoes from each successive threads has almost the same intervals between any two signals. We can estimate the next thread signal based on previous thread signal by the predictive distance. The optimized operator is used to remove the predicted successive thread signals so that a small crack signal can be detected.

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Ductile-Brittle Transition Property of Sintered TiC-Nb Composites (TiC-Nb 소결 복합재료의 연성-취성 천이 특성)

  • Shin, Soon-Gi
    • Korean Journal of Materials Research
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    • v.24 no.1
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    • pp.13-18
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    • 2014
  • In order to clarify the effect of Nb addition on the ductile-brittle transition property of sintered TiC, TiC-10 mol% Nb composites were researched using a three-point bending test at temperatures from room temperature to 2020 K, and the fracture surface was observed by scanning electron microscopy. It was found that the Nb addition decreases the ductile-brittle transition temperature of sintered TiC by 300 K and increases the ductility. The room temperature bending strength was maintained at up to 1800 K, but drastically dropped at higher temperatures in pure TiC. The strength increased moderately to a value of 320MPa at 1600 K in TiC-10 mol% Nb composites, which is 40% of the room temperature strength. Pores were observed in both the grains and the grain boundaries. It can be seen that, as Nb was added, the size of the grain decreased. The ductile-brittle transition temperature in TiC-10 mol% Nb composites was determined to be 1550 K. Above 1970 K, yieldpoint behavior was observed. When the grain boundary and cleavage strengths exceed the yield strength, plastic deformation is observed at about the same stress level in bending as in compression. The effect of Nb addition is discussed from the viewpoint of ability for plastic deformation.

Microscopic Analysis of Prefinitely Strained Cement Paste

  • Song, Ha-Won;Kim, Jang-Ho;Choi, Jae-Hyeok;Byun, Keun-Joo
    • KCI Concrete Journal
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    • v.11 no.3
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    • pp.127-140
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    • 1999
  • In this paper, a microscopic analysis of prefinitelv strained cement paste specimen was carried out. The microscopic behavior of concrete under triaxial stress must be fully understood in order to explain the additional ductilitv that comes from lateral confinement and to get microstructural information in large deformed and large strained concrete. The so-called "tube-squash" test was applied to achieve enormously high shear and deviatoric strain of concrete under extremly high pressure without fracture. Then, microscopic analyses by focusing on hydration and microstructure of Prefinitely strained cement paste were carried out on cored-out deformed and virgin (undeformed) cement paste specimens : the first specimen being 40 days old, the second one being one year old. The microscopic analysis bv Field Emission Scanning Electronic Microscope (FESEM) was carried out for comparison between the specimens after 40 days and those arter one year. For one year old specimens, X-Ray Diffractometer (XRD) analysis, Energy Dispersive x-rav Spectrometer (EDS) analysis, and Differential Thermal Analysis/Thermo-Gravitv (DTA/TG) analysis were also carried out to study the hydration and the microstructures of prefinitely strained cement paste specimen by focusing on the methodologies of their microscopic analyses. analyses.

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A Study on Crack Initiation of 2-Phase Composite with Through Notch (貫通노치를 가진 二相接合材의 龜裂發생에 대한 硏究)

  • ;;Shimada, Heihachi
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.636-642
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    • 1989
  • In this paper, 3-dimensional fracture phenomena in the local area near the notch tip between the surface and the center of a composite bar which is consisted of two different materials were investigated by using embedded dyeing grids with the pitch of 50.8.mu. It was confirmed that the maximum strain near the notch tip occurred not at the notch front but at the curvature beginning point of the notch which is in the interior of z/W = 0.3 - 0.35 from the surface and a notch was initiated from that point. And that the strain near the notch front between the center and z/W = 0.65 - 0.7 toward the surface was in a state of compression.

A Fundamental Analysis of an Interface Crack by Crack Energy Density (균열에너지밀도에 의한 이종재 계면균열의 기초적 검토)

  • 권오헌;도변승언;서창민;김영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1458-1467
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    • 1992
  • Recently, the composite materials have been researched actively by many researchers because of its useful properties. Especially, an interface crack on the dissimilar material exposes the behavior of the mixed mode crack even though under only the tension stress. In the previous papers, crack energy density(CED) was shown as the crack behavior evaluation parameter which can be expressed consistently from the onset until a final fracture. In a present paper, the basic properties of CED on the interface crack are examined because the results by CED at the homogeneous material above are also expected to be held at the dissimilar material. And we proposed that the contribution of each mode of CED can be separated and be evaluated. Furthermore, the total CED and contribution of each mode are evaluated by domain integral through a finite element analysis at the elastic crack model and the basic examination are carried out.

Fatigue analysis of crumble rubber concrete-steel composite beams based on XFEM

  • Han, Qing-Hua;Yang, Guang;Xu, Jie;Wang, Yi-Hong
    • Steel and Composite Structures
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    • v.25 no.1
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    • pp.57-65
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    • 2017
  • The fatigue fracture of studs is the main reason for failure of composite beams based on massive engineering practices. Hence, studying the laws of cracks initiation and propagation are of great directive significance. eXtended Finite Element Method (XFEM) is an effective method in solving moving discontinuous problems in recent years. This paper extends our recent work on the fatigue damage analysis of stud shear connectors in the steel and crumble rubber concrete (RRFC) composite beams based on XFEM. The process of crack initiation to failure of the stud is simulated and an effective calculation criteria for the fatigue life of the composite beams is put forward. After the reliability of the numerical analysis is verified based on tests results, the extensive parametric study is conducted concerning effects of different rubber contents, shear connection degrees and the stress amplitudes. Results show that with the increasing rubber contents and shear connection degrees, the fatigue lives of composite beams increase obviously. Furthermore, the relationship between the fatigue life of the stud at the edge of the shear span and the whole composite beams is studied. Finally, the S-N curves of the single stud and the whole composite beams are put forward based on XFEM.

Detection of a Crack in Beams by Eigen Value Analysis (고유치 해석을 이용한 보의 크랙 탐색)

  • Lee, Hee-Su;Lee, Ki-Hoon;Cho, Jae-Hoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.195-202
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    • 2016
  • In this paper, crack detection method using eigen value analysis is presented. Three methods are used: theoretical analysis, finite element method with the cracked beam elements and finite element method with three dimensional continuum elements. Finite element formulation of the cracked beam element is introduced. Additional term about stress intensity factor based on fracture mechanics theory is added to flexibility matrix of original beam to model the crack. As using calculated stiffness matrix of cracked beam element and mass matrix, natural frequencies are calculated by eigen value analysis. In the case of using continuum elements, the natural frequencies could be calculated by using EDISON CASAD solver. Several cases of crack are simulated to obtain natural frequencies corresponding the crack. The surface of natural frequency is plotted as changing with crack location and depth. Inverse analysis method is used to find crack location and depth from the natural frequencies of experimental data, which are referred by another papers. Predicted results are similar with the true crack location and depth.

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