• Title/Summary/Keyword: Fracture shape

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A Study of the IMC Growth and Shear Strength of Solder Bump and TiW/Cu/electroplating Cu UBM (솔더범프와 TiW/Cu/electroplating Cu UBM 층과의 금속간 화합물 형성과 범프 전단력에 관한 연구)

  • 장의구;김남훈;김남규;엄준철
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.3
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    • pp.267-271
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    • 2004
  • The joint strength and fracture surface of Sn-Pb solder bump in photo diode packages after isothermal aging testing were studied experimentally. Cu/Sn-Pb solders were adopted, and aged for up to 900 hours at 12$0^{\circ}C$ and 17$0^{\circ}C$ to analyze the effect of intermetallic compound(IMC). In 900-hour aging experiments, the maximum shea strength of Sn-Pb solder decreased by 20% and 9%. The diffraction patterns of Cu$_{6}$Sn$_{5}$, scallop-shape IMC, and planar-shape Cu$_3$Sn were observed by Transmission Electron Microscopy (TEM).EM).

Crack Growth Analysis and Crack Arrest Design of Stiffened Panels(I) - Numerical Approaches to Crack Arrest Design Chart (보강판의 균열거동해석과 Crack Arrest 설계(I) - Crack Arrest 설계기준의 수치해석)

  • Rhee, Eui-Jong;Rhee, Hwan-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.43-49
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    • 2005
  • The purpose of a fatigue crack arrest design is to prevent a fatigue fracture of machine and structure resulted from unstable crack growth. In all cases of load transfer to second elements such as stringers, doublers or flanges, crack arrest is possible; arrest occurring when the fatigue crack reaches the second element. In the present work, a numerical analysis was carried out to estimate the effect of shape parameters on fatigue crack growth and arrest behavior of integrally stiffened panels. Based on these results, a set of fatigue crack arrest design chart is presented as "non-dimensional arrest load - thickness ratio" relationship.

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분말야금법을 이용한 Ti-Ni 섬유강화 형상기억복합재료 특성에 관한 연구

  • 박민식;윤두표;박영철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.738-742
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    • 1996
  • In the present paper, We have tried to reconfirm the "Interlligent" material properties using both the sintered TiNi/A(1100) matrix composite by powder metallurgy method. By using these specimen, Shape meorystrengthening effect in tensile strengthand fatigue crack propagation above inverse transformation temperature of TiNi fiber were investigated. More over, by SEM obsevation, the effect of the residual stress at the interface between A1 matrix and TiNi fiber and some brittle precipitation layers such as inter metallic compounds on fracture mechanisms was metallurgically discussed.discussed.

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Singular Stress Field Analysis and Strength Evaluation in Ceramic/.Metal Joints (세라믹/금속접합재의 열사이클피로에 따른 접합계면의 잔류응력분포 특성)

  • 박영철;김현수;허선철;강재욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.709-713
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    • 1996
  • The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

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A Study on the Corner Crack Propagation by Plane Bending Fatigue in Butt Welded Joints of Steel (平面굽힘 疲勞荷重 에 의한 鋼熔接部 의 모서리균열 傳파特性)

  • 김영식;조상명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.3
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    • pp.232-238
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    • 1982
  • The behavior of corner crack propagation by unidirectional plane bending fatigue was investigated in the butt welded joints of SS41 and SM50 steel plates including an edge through-thickness notch. The properties of fatigue crack propagation were inspected in the weld metal, heat-affected zone, and base metal of the welded joints. Main results obtained are as follows; (1) When a plate with an edge through-thickness notch is loaded by plane bending fatigue in indirection, the 2 variant corner cracks on the upper and lower edge of the plate are initiated and propagated respectively from the notch. (2) In case of a specimen containing a corner crack, it is more reasonable to estimate the crack propagation rate by area of fracture surface than by crack surface length. (3) The rate of fatigue crack propagation becomes faster in the following order; weld metal, heat-affected zone, and base metal. (4) The specimen including reinforcement shape is rapidly failed throughout bond due to effect of its shape when the repeated load exceeds a certain cycle.

A Study on the Stress Concentration at Crack of Membrane Structures (막구조물의 파손단면에서의 응력집중 현상에 관한 연구)

  • Jeon, Jin-Hyung;Jeong, Eul-Seok;Kim, Seung-Deog
    • Proceeding of KASS Symposium
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    • 2005.05a
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    • pp.89-98
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    • 2005
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The material property of the membrane has strong axial stiffness, but little bending stiffness. Therefore membrane structures arc unstable structures initially. These soft structures need to be introduced initial stresses first because of its initial unstable state, and it happens large deformation phenomenon. To find the structural shape after large deformation caused by initial stiffness introduced, we need the shape analysis considering geometric nonlinearity in structural design procedure. In this study, we investigate into the stress concentration at crack of membrane structures. Therefore, using the nonlinear analysis program that NASS (Nonlinear Analysis for Spatial Structures) perform nonlinear analysis, and stress distribution for creak length investigate for using linear elastic fracture mechanics.

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Studies on Grain Size Refinement for Rheocasting of Hypereutectic Al-18% Si by Using Sieve Type Mechanical Stirrer (과공정 Al-18% Si 합금의 레올로지 성형시 기계적 교반을 이용한 입자 미세화 연구)

  • 강용기;박진욱;강성수;강충길;문영훈
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.389-394
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    • 2000
  • The studies on gram size refinement for rheocast processing of hypereutectic Al-18%Si alloys have been investigated in the present study. To increase the efficiency of mechanical stirring, sieve type stirrer are newly designed and implemented for rheocasting of hypereutectic Al-18%Si alloy. Mechanical stirring of semi-solid slurry by using sieve type mechanical stirrer results in morphological changes of the primary Si particles, from angular rod shape to near spherical shape and uniform distribution of proeutectic Si. The remarkable spheroidization of Primary Si Particles and distributional uniformity of proeutectic Si show well the efficiency of sieve type mechanical stirring method which can accelerate the coalescence-fracture-wear of the individual particles by strong turbulent flow between lattices during rotation of sieve type stirrer.

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The experimental investigation for penetration depth and shape of aluminum alloy plates by 5.56mm ball projectile with striking velocities between 350 and 750㎧ (고속충격시 볼탄에 의한 알루미늄 합금의 관통 깊이와 형상에 관한 실험적 연구)

  • 손세원;김희재;김영태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.800-803
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    • 2002
  • This investigation describes and analyses the experimental results proper to the penetration of Al5052-H34 alloy plates of thickness 6, 12 and 16mm(T/D=1, 2, 3) by 5.56mm ball projectiles over the velocity range 350-750㎧. All the high velocity impact tests were carried out at normal impact angle, i.e. zero obliquity. The experimental results presented the variation of depth of penetration, bulge height and diameter, plugged length and diameter with the velocity fur tests on each plate of a given thickness in order to determine the deformation shapes of 5.56mm ball projectiles and targets. Also the protection ballistic limit($V_50$) tests were conducted.

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Characteristic Strength of $\delta$-Al$_2$O$_3$/Aluminum Composite by Rheo-compocasting (반용융 가공법에 의한 $\delta$-Al$_2$O$_3$/Aluminum 복합재료의 강도 특성)

  • 이상필;김만수;김석호;윤한기
    • Proceedings of the KWS Conference
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    • 1995.04a
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    • pp.155-159
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    • 1995
  • A16061 alloy reinforced with 10 vol% $\delta$-A1$_2$O$_3$ short fiber have been fabricated by Rheo-compocasting and squeeze casting and extruded at high temperature using conical shape die and curved shape die with various extrusion ratios.. Tensile and hardness tests were carried out to examine mechanical properties of extruded materials and SEM observation of fractured surface was capable of accounting for fracture mechanism and bonding state of fiber and matrix.

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Finite Element Springback Analysis of Vertically-Walled Auto-Body Part (수직벽을 가진 자동차 부품 성형공정의 스프링백 유한요소 해석)

  • 이두환;윤치상;신철수;조원석;구본영;금영탁
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.574-581
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    • 2000
  • A vertically-walled auto-body part is one of the most difficult stamping parts because of angle change, wall curl, and twisting of the blank after springback as well as fracture and wrinkle. In this study, computational simulations of the vertically-walled auto-body part are carried out focusing on angle change, wall curl, and twisting after springback. Binderwrap blank shape is used in forming analysis for precise initial contacts between punch and blank. An adaptive mesh method is used in springback analysis for precise calculation of bending moments. In springback analysis, the differences of 2 and 3 dimensional analysis are compared and the effects of blank holdig force and friction coefficient are evaluated. In order to verify the validity of simulation results, they are compared with measured ones. The predicted thickness distribution and formed shape are agreed well with those of the measurement. The Predicted springback amount is less than that of the measurement.

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