• 제목/요약/키워드: Fraction of scrap

검색결과 15건 처리시간 0.018초

스크랩 불순물이 Zr 합금의 미세조직 및 기계적 특성에 미치는 영향 (Effect of Scrap Impurities on Microstructure and Mechanical Properties of Zr Alloys)

  • 정구범;김인원;송재숙;신평우;홍순익
    • 한국주조공학회지
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    • 제36권3호
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    • pp.81-87
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    • 2016
  • In this study, the effect of scrap ratio on the mechanical properties of Zr alloys was studied. Oxygen content in the ingot cake increased rapidly with increasing fraction of scrap, which can be attributed to the surface oxide of scrap including small pieces of turning, chips, etc. Iron content did not increase much with the increasing addition of scrap, suggesting scrap materials was well reserved in the iron-free container. As-cast structure of Zr alloy with the scrap:sponge ratio displayed plate/or needle ${\alpha}$ phase and no appreciable change of the cast structure was observed with change of scrap fraction. The strength increases with increasing fraction of scrap, which can be attributed to the increase of oxygen content. The ductility decreased slightly with increase of scrap fraction. Dislocation-oxygen interaction is known to increase the strength at the expense of ductility. Ingot cake with intentionally added $Fe_2O_3$ exhibited the drastic decrease of the formability, even exhibited the brittle fracture behavior during rolling. The oxidation resistance, however, increased with the increase of scrap fraction because of high oxygen content, which may prevent more penetration and diffusion of oxygen into matrix.

절삭가공에서의 불량가공비용을 고려한 기계선정에 관한 연구 (A Study on the Machine Selection Problem Considering the Cost of Defective Products in the Machining Process)

  • 박찬웅
    • 디지털융복합연구
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    • 제12권8호
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    • pp.345-350
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    • 2014
  • 생산시스템에서의 공정계획 의사결정에 있어서 가장 중요한 의사결정은 공정을 수행할 기계를 선정하는 문제이다. 일반적으로 기계선정의 결정 기준으로는 가공에 소요되는 비용을 최소화하는 기준을 사용하고 있다. 공정을 수행할 수 있는 기계들은 각각의 고유한 가공능력에 따라 다양한 불량률을 나타내게 된다. 따라서 본 연구에서는 일반적으로 고려하는 가공비용 뿐만 아니라 불량발생 비용을 고려하여 기계를 선정하고자 한다. 본 연구에서는 기계의 가공능력에 따른 불량발생에 관한 통계학적 모델을 사용하여 가공 총비용을 최소화하는 기계선정 절차를 제시하고자 한다.

Recovery of Gold from Electronic Scrap by Hydrometallurgical Process

  • Lee, Churl-Kyoung;Rhee, Kang-In;Sohn, Hun-Joon
    • 자원리싸이클링
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    • 제6권3호
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    • pp.36-40
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    • 1997
  • A series of processes has been developed to recover the gold from electronic scrap containing about 200~600 ppm Au. First, mechanical beneficiation including shredding, crushing and screening was employed. Results showed that 99 percent of gold component leaves in the fraction of under 1mm of crushed scrap and its concentration was enriched to about 800 ppm without incineration. The crushed scrap was leached in 50% aqua regia solution and gold was completely dissolved at $60^{\circ}C$ withing 2 hours. Other valuable metals such as silver, copper, nickel and iron were also dissolved. The resulting solution was boiled to remove nitrous compounds in the leachate. Finally, a newly designed electrolyzer was tested to recover the gold metal. More than 99% of gold and silver were recovered within an hour by electrowinning process.

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금속스크랩이 혼합된 상변화물질의 유효열전도율 (Effective thermal conductivity of the phase change material with metal scrap)

  • 김시범;노승탁
    • 대한기계학회논문집
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    • 제10권6호
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    • pp.923-928
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    • 1986
  • 본 논문에서는 열전도율이 큰 금속의 스크랩과 파라핀을 혼합한 축열 매질에 있어서 스크랩의 체적 혼합율에 따르는 열전도율의 변화를 모델링과 실험으로 구해서 축열 계산에 필요한 열전도율 자료를 제시하고자 한다.

AC2BS합금의 열간 균열강도 및 인장특성에 미치는 스크랩 함량의 영향 (Effect of Scrap Content on the Hot Tearing Property and Tensile Property of AC2BS Alloy)

  • 권용호;김헌주
    • 한국주조공학회지
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    • 제36권2호
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    • pp.67-74
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    • 2016
  • The effects of scrap content on the hot tearing property and tensile property were investigated in AC2BS alloy. The hot tearing strengths were $16.4kgf/cm^2$, $15.2kgf/cm^2$, $14.9kgf/cm^2$ and $13.3kgf/cm^2$, respectively, under the constant solid fraction of 29.3% when the scrap contents of the specimens were 0%, 20%, 35% and 50%. In the same way, tensile strengths of the as-cast condition were $24.5kgf/mm^2$, $23.7kgf/mm^2$, $17.3kgf/mm^2$ and $16.0kgf/mm^2$, respectively, and the corresponding tensile strengths of the T6 heat treatment condition were $27.2kgf/mm^2$, $26.7kgf/mm^2$, $24.2kgf/mm^2$ and $23.9kgf/mm^2$. Hot tearing strength and tensile strength decreased as scrap content of the specimen increased. According to the evaluation of the quantitative hot tearing and tensile test results, the decrease of these strengths is due to the presence of oxide films which act as crack initiation site of the specimens. Therefore, elimination of oxide films of aluminum melt to maintain melt cleanliness is required.

Recycling of Aluminum Alloy from Al-Cu Metal Matrix Composite Reinforced with SiC Particulates

  • Sharma, Ashutosh;Ahn, Byungmin
    • 한국재료학회지
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    • 제28권12호
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    • pp.691-695
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    • 2018
  • In this study, we investigate the recycling of aluminum-based metal matrix composites(AMCs) embedded with SiC particulates. The microstructure of the AMCs is characterized by X-ray diffraction and scanning electron microscopy. The possibility of recycling the composite scrap is attempted from the melted alloy and SiC particulates by re-melting, holding and solidification in crucibles. The recovery percentage of the matrix alloy is calculated after a number of holding times, 0, 5, 10, 15, 20, 25 and 30 minutes and for different particulate sizes and weight fractions in the Al matrix. The results show that the recovery percentage of the matrix alloy, as well as the time required for maximum recovery of the matrix, is dependent on the size and weight fraction of SiC particulates. In addition, the percentage recovery increases with particulate size but drops with the particulate fraction in the matrix. The time to reach maximum recovery falls rapidly with an increase in particulate size and fraction.

구리 관(管)의 절단(切斷) 공정(工程)중 발생한 구리칩 스크랩의 볼밀링에 의한 구리 분말(粉末) 제조(製造) 가능성(可能性) (Feasibility of Copper Powder Fabrication by Ball Milling of Copper Chip Scrap Occurred During Cutting Process of Copper Pipe)

  • 홍성현
    • 자원리싸이클링
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    • 제20권6호
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    • pp.37-42
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    • 2011
  • 구리관의 절단 공정에서 구리 칩 스크랩이 발생해왔다. 분쇄에 의하여 구리칩 스크랩을 분말화하는 가능성이 연구되었다. 본 연구에서는 로드 밀링, 수평식 볼밀링과 같은 두 가지 타입의 분쇄 방식이 적용되었다. 구리 칩은 로드 밀링에 의하여 분말 형태로 분쇄될 수 없었다. 반면에 36시간 이상 수평식 볼밀링에 의하여 구리칩은 분말로 변화하였다. 수평식 볼밀링에 의한 구리 칩의 분말로 재활용이 가능하였고 48시간 동안 밀링된 원료중 $75{\sim}150{\mu}m$ 범위의 분말은 25.3%이였다.

국내외산 판상엽 구성물질의 형태적 특성 비교 (Analysis of Reconstituted Tobacco Products by Characterizing Morphological Properties of Major Structure Materials)

  • 성용주;한영림;김삼곤;김근수;주정현;송태원
    • 한국연초학회지
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    • 제27권2호
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    • pp.189-194
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    • 2005
  • The morphological properties of various structure materials of domestic and foreign reconstituted tobacco products(RTP) were investigated by using the Bauer-McNett classifier and the image analyzer. The results of the fiber classification showed the fraction of the bigger size structure materials was larger in a domestic RTP than that in two foreign RTPs. In case of fine fraction, the domestic RTP had bigger fine fraction than two foreign RTPs. Images of each structure materials showed the scrap in the foreign RTPs kept the original shape which were rare in the domestic RTP fractions. Those results deduced that the raw materials in a foreign RTP process might be treated separately depending on the mechanical and morphological properties, which could reduce the amount of fine generation and increase the efficiency in raw material treatment.

타이타늄 스크랩 활용 Ti3AlC2 MAX 상분율 향상을 위한 합성 조건 최적화 (Optimization of Synthesis Conditions for Improving Ti3AlC2 MAX Phase Using Titanium Scraps)

  • 김태헌;임재원
    • 자원리싸이클링
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    • 제33권1호
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    • pp.22-30
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    • 2024
  • 2차원 물질 MXene의 전구체로 사용되는 Ti3AlC2 MAX 상 합성을 위해, 출발물질로써 타이타늄 (Ti) 스크랩을 활용하는 것은 경제적인 접근이 될 수 있다. 본 연구는 Ti 스크랩을 활용하여 Ti3AlC2 MAX상의 상분율 향상을 위한 합성 조건의 최적화를 수행하였다. Ti 스크랩으로부터 수소화-탈수소화(hydrogenation-dehydrogenation, HDH) 공정에 의해 제조된 Ti 분말의 산소 함량은 고상탈산(Deoxidation in solid state, DOSS) 공정을 통하여 효과적으로 감소되었다. 최적 합성 조건은 25 ~ 32 ㎛의 DOSS-Ti, Al, graphite 분말을 3:1.1:2의 몰 비율로 혼합하여 합성되었다. 이 때의 Ti3AlC2, TiC 및 Al3Ti의 상분율은 각각 97.25%, 0.93%, 1.82%로 나타났으며, 25 ~ 45 ㎛의 Ti3AlC2 MAX 분말의 산소 함량은 4,210 ppm으로 확인되었다.

A Study on the Contribution of Fugitive Dust to the Residential Area near the Port of Incheon

  • Jeon, Ki-Joon;Bang, Jin-Chul;Jung, Yong-Won
    • Journal of Korean Society for Atmospheric Environment
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    • 제17권E4호
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    • pp.145-155
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    • 2001
  • Simple mass balance method was developed to estimate the contribution of two major fugitive dust sources in the Port of Incheon to a nearby residential area in this study. Using the relatively small number of TSP data as well as the data on mass fraction of Fe and organic materials in the sampled dust, our simplified method demonstrated its ability to estimate the contribution of each fugitive source to a specific location including the residential area with relatively reasonable accuracy. It is clear from this simple method can be applied to the situation where two major fugitive dust sources are responsible for the high TSP concentration around the source area and there are clear marker chemicals representing the characteristics of the fugitive dust sources.

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