• Title/Summary/Keyword: Formwork system

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Innovative Technologies and Their Application on the Construction of a 100-Plus-Story Skyscraper

  • Haowen, Ye
    • International Journal of High-Rise Buildings
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    • v.4 no.3
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    • pp.161-169
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    • 2015
  • Experience on the construction of several 100-plus-story skyscrapers including Guangzhou West Tower, Guangzhou East Tower, and Shenzhen's KK100 is described considering the increasingly strong development trend of 100-plus-story skyscrapers in China. Difficulties in the construction of 100-plus-story skyscrapers are investigated. Four innovative construction technologies receive detailed descriptions: intelligently and entirely-jacked work platforms, formwork and suspension scaffolding systems ("jacking and formwork systems"), multi-function low-carbon concrete, 5D-BIM ("five-dimensional building information modeling"), and safe and rapid vertical transport, as they have found successful applications in actual projects. Popularized systematically as technical achievements, these technologies will significantly influence the construction of similar projects in the future, and produce more social and economic benefits.

An Experimental Study of Perfobond FRP-Concrete Composite Beam (퍼포본드 FRP-콘크리트 합성보의 실험적 연구)

  • Yoo, Seung-Woon;Kook, Moo-Sung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.2
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    • pp.121-127
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    • 2010
  • An experimental study of composite beam with perforated fiber reinforced polymer(FRP) plank as a permanent formwork and the tensile reinforcement was performed. A combined formwork and reinforcement system can facilitate rapid construction of concrete members since no conventional formwork is needed, which requires time consuming assembly and dismantling. In order for a smooth FRP plank to act compositely with the concrete, the surface of the FRP needs to be treated to increase its bond properties. Aggregates were bonded to the FRP plank using a commercially available epoxy and perforated web of plank. No additional flexural or shear reinforcement was provided in the beams. For comparison, two control specimens were tested. One control had no perforated hole in the web of FRP plank and the other had internal steel reinforcing bars instead of the FRP plank. The beams were loaded by central patch load to their ultimate capacity. This study demonstrates that the perforated FRP plank has the potential to serve as a permanent formwork and reinforcing for concrete beam.

A Study on Life-Cycle Environmental Impact of Synthetic Resin Formwork (합성수지 거푸집의 전과정 환경영향평가에 관한 연구)

  • Nam, Kyung-Yong;Yang, Keun-Hyeok;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.3
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    • pp.245-252
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    • 2020
  • Synthetic resin formwork is made of lightweight high-density polyethylene(HDPE). This study used a process flow chart that satisfies the system boundary (such as Cradle-to- Product shipmen ) required by ISO FDIS 13352 to evaluate the entire process of synthetic resin foam using. The entire life cycle inventory (LCI) database calculated from input energy sources, materials used, transportation methods, and manufacturing processes at the system boundary was analyzed. Based on the environmental impact assessment index methodology of the Ministry of Environment from the LCI data analysis of synthetic resin formwork, the environmental impact assessment was carried out through classification, normalization, characterization, and weighting process. The experimental results are as follows the amount of CO2 (carbon) emission considering the number of conversions was about 32% lower than that of the Euroform. This shows that the use of synthetic resin formwork reduces material production by half compared to Euroform and reduces CO2 (carbon) emissions.

Design of Manipulator End Effectors for Pier Column Construction (교각 기둥시공을 위한 매니퓰레이터 엔드 이펙터 설계)

  • Chung, Taeil;Lee, Sang-Won;Lee, Sang-Yoon;Ryu, Jee-Hwan
    • The Journal of Korea Robotics Society
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    • v.16 no.3
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    • pp.207-215
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    • 2021
  • There is a risk of serious injury to workers who work at height in pier construction process. By using auto climbing formwork system that does not need to dismantle and reinstall formworks, it is possible to improve work efficiency and safety of workers. However, auto climbing formwork system still requires workers to work on a pier for rebar connection works and so on. In order to eliminate works by workers on the pier, robot manipulators with special end effectors are proposed. Through analysis of works on the pier, three specialized end effectors which are a gripper, a rebar coupler press, and a concrete vibrator, are suggested. Also, new pier construction scenario by the suggested system is confirmed using 3d modeling. It is expected that the proposed system and method enables pier construction without workers on piers. It will increase safety and efficiency of pier construction.

A Preliminary Study to Develop Manufacturing System of Free-Formed Form using QFD (QFD를 이용한 비정형 거푸집 제작 시스템 개발 기초연구)

  • Lee, Dongyoun;Hong, Junho;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.60-61
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    • 2017
  • In free-formed formwork, there is a problem that the productivity of the construction is deteriorated due to the expensive form, the long manufacturing period, and the high degree of construction difficulty. In order to solve these limitations, there is a need to research improvement from the phase of manufacturing free-formed form. Therefore, this study is to derive significant technical characteristics using QFD approach as a preliminary study to develop manufacturing system of the free-formed form for improving the productivity of free-formed construction formwork. This study employs the QFD to reflect users' needs into technical characteristics, and analyze correlation between users' requirements and the technical characteristics, then weights them by their importance.

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Finite Element Analysis for Bending Behavior of Composite Beam with Perfobond FRP Used as a Permanent Formwork (퍼포본드 FRP를 영구거푸집으로 활용한 합성보의 휨거동에 관한 유한요소해석 연구)

  • Kook, Moo-Sung;Yoo, Seung-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.3280-3286
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    • 2011
  • In recent years, many efforts have steadily been allocated to develop a new deck system in terms of its materials and structures in order to make up for the shortcomings of reinforced concrete deck. This study implemented and analyzed the verification for concrete composite beam with perfobond FRP as a permanent formwork and the tensile reinforcement, using non-linear finite element analysis program. Approximately 8-15% difference of ultimate failure load between numerical and experimental results were found and showed a similar figure of strain distribution in failure state.

An Experimental Study on the Performance and Field Application of Low Noise Beam-slab Formwork using Table Type Multi-stage Drop System (테이블형 다단 드롭 시스템을 이용한 저소음 보-슬래브 거푸집의 구성부재 성능 및 현장적용에 관한 실험적 연구)

  • Ryu, Hwa-Sung;Jeong, Woo-Jin;Kim, Deuck-Mo;Song, Seong-Yong;Shin, Sang-Heon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.4
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    • pp.349-360
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    • 2017
  • In concrete construction work, formwork is an important process that accounts for 10% of the total construction cost. Recent buildings are becoming bigger and higher. In order to maximize the efficiency and safety of this formwork, the system of formworking has been systematized. However, the human accidents and the noise complaints arise from dismantling processes frequently occur. In order to solve these problems, most of them are dependent on foreign technology, but they do not take into consideration the conditions of domestic construction site. In this study, we developed a table type multi-drop system form for a slab and beam which can improve the process, safety and reduction of disassembly noise, and evaluated the physical properties of the main members which are used in the system. The results of this study show that there is sufficient strength to be used as a slab and a laying material for both a yoke beam and a supporting post. The noise level is improved compared to existing method.

A Study of Permanent Form System by Thin Precast Concrete Panel (II) (박판 프리캐스트 콘크리트 영구거푸집 시스템 연구 (II))

  • 남기룡;정문영;정문열;서치호;김윤일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.749-754
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    • 1997
  • Nowadays domestic building market has undergone several changes. Labor costs are too high and materials are in short supply. These raised building costs and therefore lowered productivity. At this point it is the best way to reduce manual labor and find alternative materials that can improve productivity. In the building process form work take the most part of it. So many formwork systems were developed to reduce the construction period and labor cost. But their technical improvements just limited to adjust form shape-the role of form is not changed. This research developed a new formwork systems that can function to unify or minimze the unit process with cast-in-place type permanent form. In former study (reported in '97 spring seminar), we did the assembling test with column and beam clamps. Furthermore, In this paper, we examined the total systems of form erections and evaluated the structural performances.

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