• 소성∙가공
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• 제4권3호
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• pp.267-281
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• 1995

Preform design is one of the critical fields in metal forming. The finite element method(FEM) has been effective in designing preforms and process sequence, for which the backward tracing scheme of the rigid-plastic FEM has been explored. In this work a program using the backward tracing scheme by the rigid-plastic FEM is developed for three-dimensional plastic deformation, which is an extension of the scheme from two-dimensional cases. The calculation of friction between workpiece and die, and handling of boundary conditions during backward tracing require sophisticated treatment. The developed program is applied to upsetting of a rectangular block and to side pressing of a cylindrical workpiece. The results of the two applications show feasibility of the program on three-dimensional plastic deformation.

• 소성∙가공
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• 제18권5호
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• pp.371-376
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• 2009

An equivalent drawbead model(EDM) for sheet metal forming analysis, which replaces complex drawbead geometries with drawbead forces in modeling the stamping dies with finite elements, is experimentally verified and applied to the numerical simulation of auto-panel stamping process. The drawbead restraining and opening forces of elliptical drawbead, circular drawbead, square drawbead, and step drawbead are obtained by performing the drawbead pulling test and compared with those of EDM and commercial code models(CCM). Better agreement with experimental measurements is found in EDM than CCM. Furthermore, the excellence of EDM is demonstrated in its application to the auto-body stamping analysis.

• 한국정밀공학회지
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• 제22권2호
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• pp.30-37
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• 2005

A drum clutch which is a main part for the automatic transmission of auto-mobiles has been manufactured by glob threading and machining. The tooth shape of the drum clutch manufactured by machining has lower dimensional accuracy than that by pressing and its machining needs the enormous cost at plant investment. Thus, this study was designed to develop cold forging process and to improve the productivity and dimensional accuracy. In this work, variables affecting dimensional accuracy were first determined, then cold forming process design according to each variables was performed by FE simulation. Optimal process was suggested on the basis of analytical results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.110-114
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• 1996

The objective of this study is to consider the induction heating process and to develop the finite element program to analyze the behaviour of semi-solid materials. The semi-solid material is assumed to be composed of solid region as rigid visco-plastic model and liquid region following Darcy's law. Induction heating process is analyzed using finite element software, ANSYS, and also the behaviour of a semi-solid material considering induction heating is analyzed using developed finite element program.

• 소성∙가공
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• 제8권5호
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• pp.498-506
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• 1999

The metal forming processes of aluminum alloy wheel forging at elevated temperature are analyzed by the finite element method. A coupled thermo-mechanical model for analysis of plastic deformation and geat transfer is adapted in the finite element formulation. In order to consider the strain-rate effects on material properties and the flow stress dependence on temperatures, rigid-viscoplasticity is introduced in this formation. In this paper, several process conditions were applied to the dimulation such as die speed, rib thickness, and depth of die cavity. Simulation results are compared, and discussed with each case. Metal flow, die pressure distributions, temperature distributions, velocity fields and forging loads are summarized as basic data for process design and selection of a proper press equipment.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2014년도 추계학술대회 논문집
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• pp.293-293
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• 2014

The applicability of graphene has been demonstrated in the electronic fields. But, high performance of graphene is limited by the contact resistance (Rc) at the metal-graphene interface. Recently, Rc was found to be improved by forming edge-contacted graphene via theoretical simulation. Based on the differences between the surface and edge contacts at the M-G interface, we demonstrate "edge-contacted" graphene through the use of a controlled plasma processing technique that generates the edge structure of the bond and significantly reduces the contact resistance. The contact resistance attained by using pre-plasma processing was of $270{\Omega}{\cdot}{\mu}m$. Mechanisms of pre-plasma process leading to low Rc was revealed by SEM and Raman spectroscopy. In the end, controlled pre-plasma processing enabled to fabricate CVD-graphene field effect transistors with an enhanced adhesion and improved carrier mobility.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 F
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• pp.2127-2129
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• 1998

In this paper, discharging part of high voltage pulse power supply of E-beam generating device is simulated and experimented. It is composed of high voltage part and high voltage pulse part. High voltage part is AC 380, DC/DC converter, high voltage high frequency transformer. High voltage pulse part is double pulse forming network and Thyratron. In the result, computer simulation analysis is same to experimental result and high voltage pulse is obtained 10kV, 4A, 10uS.

• Structural Engineering and Mechanics
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• 제22권4호
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• pp.433-447
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• 2006

The problem of very large deflection of a circular cantilever arc device subjected to inward or outward polar force is studied. An exact elliptic integral solution is derived for the two cases and the results are checked using large displacement finite element analysis via the ANSYS package by performing a new novel modeling simulation technique for this problem. Excellent agreements have been obtained between the exact analytical solution and the numerical approach. From this study, a design chart for engineers is developed to predict the required value for the inward polar force for the device to switch on for a given angle forming the circular arc (${\theta}_o$). This study has several interesting applications in mechanical engineering, integrated circuit technology, nanotechnology and especially in microelectromechanical systems (MEMs) such as a MEM circular device switch subjected to attractive or repulsive magnetic forces due to the attachments of two magnetic poles at the fixed and at the free end of the circular cantilever arc switch device.

• 대한조선학회논문집
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• 제29권1호
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• pp.191-200
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• 1992

선체 등의 곡면 가공에 사용되고 있는 Line Heating(선열가공)법의 역학적 이해를 통하여 3차원 열탄소성 변형을 simulation하는 model을 유도하고 유한요소 프로그램을 이용하여 model의 효용성을 검증하였다. 이미 제안된 다른 model이 결과를 주지 못하는 온도분포를 채택하여 본 model이 좋은 결과를 주는 것을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 추계학술대회 논문집
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• pp.118-132
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• 1994

This paper investigates a new method to design blocker geometry in rib-web type closed die forging. By examining various forging and blocker geometries, it was found that blocker geometry can be generated by eliminating high frequency mode from finisher geometry. In order to formalize the procedure, low pass filters, which can convert finisher to blocker geometry, are proposed. Also discrete Fourier transform is used for computational efficiency. The blocker geometry designed by the present method are compared with the one by an experienced designer. The blocker geometries are also validated by using FEM simulation. Present results shows that the frequency approach may offer a promising method to design blocker automatically.