• Title/Summary/Keyword: Fixed bed reactor

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The Treatment of Flue SO$_2$ Gas by Cu Powder (I) (구리 분말을 이용한 $SO_2$ 배기가스의 처리(I))

  • 정국삼;김학성;신창섭
    • Journal of the Korean Society of Safety
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    • v.1 no.1
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    • pp.27-32
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    • 1986
  • To remove sulfur dioxide from flue gas by the method of metal oxide, copper powder of average diameter $2.4\mu\textrm{m}$and $51\mu\textrm{m}$ were used in a fixed bed reactor over a, temperature range of $300^{\circ}C-500^{\circ}C$. Copper oxide reacts with sulfur dioxide producing cupric sulfate and it can be regenerated from the latter by using hydrogen or methane. Experimental results showed that the reaction rate was increased by the increase of reaction temperature in the range of $300^{\circ}C-422^{\circ}C$ and the removal efficiency of sulfur dioxide was high in case of small size copper particle. However the removal efficiency was decreased at higher temperature due to decomposition of cupric sulfate. The rate controlling step of this reaction was chemical reaction and deactivating catalysts model can be applied to this reaction. The rate constants for this reaction and deactivation are as follows : k=8,367exp(-10,298/RT) Kd=2.23exp(-8,485/RT)

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Characteristics of Heteropoly Acid Catalyst for Emission Gas Control in Methanol Fueled Vehicles (메탄올 자동차 배기가스 정화용 헤테로폴리산 촉매의 특성)

  • 서성규;박남국;박훈수;김재승
    • Journal of Korean Society for Atmospheric Environment
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    • v.11 no.1
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    • pp.77-84
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    • 1995
  • To prevent or reduce air pollutant from methanol fueled vehicles, methanol oxidation reaction was carried out using a heteropoly acid catalysts. Catalytic activities of catalysts have been experimented at atmospheric pressure in a fixed bed flow reactor. Catalysts were characterized by XRD, IR, thermal analysis, N $H_{3}$-TPD and GC pulse technique. Acidities of catalysts were highly affected by poly-atoms. Methanol conversion was much higher on catalyst with W than on catalyst with Mo as a poly-atoms. With the increase of copper content(X) in C $u_{x}$ $H_{{3-2x}}$PMo catalyst, acidity was decreased and oxidation ability was increased. Methanol conversion and product distribution were affected by the acidity and oxidation ability of catalyst. Especially, supported PdSiW(1wt%) catalyst has a very good methanol conversion and C $O_{2}$ selectivity as high as a commertial 3-way catalyst.t.

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Reforming Tar from Biomass Gasification using Limonite and Dolomite as Catalysts

  • Kim, Hee-Joon;Kunii, Hiroo;Li, Liuyun;Shimizu, Tadaaki;Kim, Lae-Hyun
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.298-302
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    • 2011
  • In this study, Catalytic reforming with vapor and biomass gasification was simultaneously performed in a same fixed bed reactor at $600-800^{\circ}C$. Light gases were produced from reformation of the tar (fuel gases) in biomass gasification by using limonite and dolomite, as catalysts. Hydrogen and carbon dioxide are main components in light gases. Hydrogen yields increased with temperature increasing in the range of $650-800^{\circ}C$, because the water shift reaction was promoted by catalyst. The yield of hydrogen gas was increased about 160% under catalyst with the mixture of limonite and dolomite comparing to limonite only.

Characteristics of VOCs Oxidation using Copper Phthalocyanine Catalysts (구리 프탈로시아닌 촉매의 VOCs 산화 특성)

  • 서성규;윤형선
    • Journal of Korean Society for Atmospheric Environment
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    • v.20 no.4
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    • pp.515-521
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    • 2004
  • The catalytic oxidation of volatile organic compounds (methanol. acetaldehyde) has been characterized using the copper phthalocyanine catalyst in a fixed bed flow reactor under atmospheric pressure. The catalytic activity for pretreatment conditions was examined by this reaction system. The catalytic activity was ordered as follows: metal free-PC<Cu ($\alpha$)-PC<Cu ($\beta$)-PC The formaldehyde, carbon monoxide as a partial oxidation product of methanol and acetaldehyde over Cu ($\alpha$)-PC catalyst were detected and the conversions of methanol and acetaldehyde were accomplished above 95% over Cu ($\alpha$) -PC, Cu ($\beta$) - PC catalyst at 35$0^{\circ}C$. The pretreated metal free -PC, Cu($\alpha$)-PC, Cu($\beta$)-PC catalysts have been characterised by TGA, EA and XRD analysis. The catalytic activity pretreated with air and $CH_3$OH mixture (P-4) or air only (P-5) was very excellent. XRD and EA results showed that Cu($\alpha$)-PC, Cu($\beta$)-PC were destroyed an(1 new metal oxide such as CuO were formed.

Removal of Sulfur Dioxide by Cupric Oxide and Reduction of Cupric Sulfate by Hydrogen (산화구리에 의한 이산화황의 제거와 수소에 의한 황산구리의 환원)

  • 노용우;이명철;이재훈;이태희
    • Journal of Korean Society for Atmospheric Environment
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    • v.10 no.2
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    • pp.83-89
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    • 1994
  • The reaction of sulfur dioxide with cupric oxide was investigated over a temperature range of 300-50$0^{\circ}C$, and the regenaration reaction was studied using cupric sulfate and hydrogen over a temperature range of 240-35$0^{\circ}C$ in a fixed bed reactor. The experimental results showed that the efficiencies for elimination and regenaration reactions were maximum at 45$0^{\circ}C$ and at 30$0^{\circ}C$ respectively. In both cases the experimental data could be interpreted properly by shrinking unreacted core model while the chemical reaction is rate controlling step. The reaction rate constants were determined to be 24.88 exp(-6724/RT) (cm/min) for elimination reaction, and 0.0165 exp(-2047/RT)(cm/min ) for regeneration reaction.

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Direct Synthesis of Dimethyl Ether in a Fixed Bed Reactor (고정층 반응기 내에서 디메틸에테르 직접 합성)

  • 최정운;이상호;심규성;명광식;김종원
    • Journal of Energy Engineering
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    • v.10 no.1
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    • pp.40-48
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    • 2001
  • 디젤엔진에 적합한 환경 친화적 연료로 평가받고 있는 디메틸에테르(DME)를 기존의 메탄올 탈수화에 의한 간접법 대신 합성 가스로부터 직접 합성법으로 제조하였다. 합성가스에서 메탄올을 합성하는 경우에 비해 화학 평형 상의 이점 때문에 DME를 합성하는 것이 경제적이며 이는 실험 결과와 일치하였다. 기상 반응기에서 메탄올 탈수촉매의 부가에 의한 메탄올 환산 생산량은 메탄올 합성촉매에 의한 생산량에 비해 두 배 이상의 증가를 보인다. 메탄올 탈수촉매를 Cu로 개질한 효과는 없었으며, 메탄올 탈수촉매로서 순수 감마알루미나가 가장 우수한 반응성을 보였다. 반응 조건이 25$0^{\circ}C$, 30atm일 때 고려된 GHSV 범위에서 촉매 적정 혼합비는 7:3, 합성 가스의 조성비는 $H_2$/CO=1일 때 가장 좋은 선택도와 수율을 나타내었다.

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A Study of Upgrading Wax Oil Obtained from Pyrolysis of Mixed Plastic Waste with Film Type - The Influence of Catalyst Amount and Reaction Temperature (필름형 혼합폐플라스틱의 열분해로부터 얻은 왁스오일의 고급화연구 - 촉매 양과 반응온도의 영향 -)

  • Lee, Kyong-Hwan;Song, Kwang-Sup;Nam, Ki-Yun
    • New & Renewable Energy
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    • v.5 no.4
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    • pp.52-58
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    • 2009
  • Upgrading of pyrolysis wax oil using HZSM-5 catalyst has been conducted in a continuous fixed bed reactor at $450^{\circ}C$, 1hour, LHSV 3.5/h. The catalytic degradation was studied with a function of catalyst amount and reaction temperature. The raw pyrolysis wax oil shows relatively high boiling point distribution ranging from around $300^{\circ}C$ to $550^{\circ}C$, which has considerably higher boiling point distribution than that of commercial diesel. The catalytic degradation using HZSM-5 catalyst shows the high conversion of pyrolysis wax oil to light hydrocarbons. The liquid product obtained shows high gasoline range fraction as around 90% fraction and considerably high aromatic fraction in liquid product. Here, the experimental variable such as catalyst amount and reaction temperature was influenced on the product distribution.

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Experimental Study on Hydrogen Direct Reduction of Hematite in a Lab Scale Fluidized Bed Reactor by Estimating the Gas Consumption Rate

  • Hasolli, Naim;Jeon, Seong Min;Park, Young Ok;Kim, Yong Ha
    • Clean Technology
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    • v.21 no.2
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    • pp.96-101
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    • 2015
  • Hematite reduction using hydrogen was conducted and the various process parameters were closely observed. A lab scale fluidized bed unit was designed especially for this study. The optimal values of the gas velocity, reduction time and temperature were evaluated. The values which indicated the highest reduction rate were set as fixed parameters for the following tests starting with the reduction time of 30 minutes and 750 ℃ of temperature. Among these variables the one with the highest interest was the gas specific consumption. It will tell the amount of the gas which is required to achieve a reduction rate of over 90% at the optimal conditions. This parameter is important for the scale up of the lab scale unit. 1,500 Nm3/ton-ore was found to be the optimal specific gas consumption rate at which the reduction rates exhibit the highest values for hematite.

Direct Methanation of Syngas over Activated Charcoal Supported Molybdenum Catalyst (활성탄 담지 몰리브덴 촉매를 이용한 합성가스 직접 메탄화 반응)

  • KIM, SEONG-SOO;LEE, SEUNG-JAE;PARK, SUNG-YOUL;KIM, JIN-GUL
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.5
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    • pp.419-428
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    • 2020
  • The kinetics of direct methanation over activated charcoal-supported molybdenum catalyst at 30 bar was studied in a cylindrical fixed-bed reactor. When the temperature was not higher than 400℃, the CO conversion increased with increasing temperature according to the Arrhenius law of reaction kinetics. While XRD and Raman analysis showed that Mo was present as Mo oxides after reduction or methanation, TEM and XPS analysis showed that Mo2C was formed after methanation depending on the loading of Mo precursor. When the temperature was as high as 500℃, the CO conversion was dependent not only on the Arrhenius law but also on the catalyzed reaction by nanoparticles, which came off from the reactor and thermocouple by metal dusting. These nanoparticles were made of Ni, Fe, Cr and alloy, and attributed to the formation of carbon deposit on the wall of the reactor and on the surface of the thermocouple. The carbon deposit consisted of amorphous and disordered carbon filaments.

Rigorous Modeling and Simulation of Multi-tubular Reactor for Water Gas Shift Reaction (Water Gas Shift Reaction을 위한 Multi-tubular Reactor 모델링 및 모사)

  • Park, Junyong;Choi, Youngjae;Kim, Kihyun;Oh, Min
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.931-937
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    • 2008
  • Rigorous multiscale modelling and simulation of the MTR for WGSR was carried out to accurately predict the behavior of process variables and the reactor performance. The MTR consists of 4 fixed bed tube reactors packed with heterogeneous catalysts, as well as surrounding shell part for the cooling purpose. Considering that fluid flow field and reaction kinetics give a great influence on the reactor performance, employing multiscale methodology encompassing Computational Fluid Dynamics (CFD) and process modeling was natural and, in a sense, inevitable conclusion. Inlet and outlet temperature of the reactant fluid at the tube side was $345^{\circ}C$ and $390^{\circ}C$, respectively and the CO conversion at the exit of the tube side with these conditions approached to about 0.89. At the shell side, the inlet and outlet temperature of the cooling fluid, which flows counter-currently to tube flow, was $190^{\circ}C$ and $240^{\circ}C$. From this heat exchange, the energy saving was achieved for the flow at shell side and temperature of the tube side was properly controlled to obtain high CO conversion. The simulation results from this research were accurately comparable to the experimental data from various papers.