• Title/Summary/Keyword: Fitting strength

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The Performance Test and Mechanical Strength Analysis for 154kV Hollow Composite Insulator (154kV급 Hollow Composite Insulator의 기계적 강도해석 및 특성시험)

  • Park, Ki-Ho;Cho, Han-Gu;Han, Dong-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.495-498
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    • 2002
  • This paper describes the results the problem of stress calculation and optimization into a FRP(Fiber-glass Reinforced Plastic) tube crimped into a metal end-fitting. This type of assembly is used mainly is used mainly for suspension and line post insulators. Fitting strength of FRP and flange of this study is required greatly from composite insulator to important special quality. Therefore, wish to seek analysis and mechanical strength performance that follow to FRP tube and flange of top and bottom mechanical fitting.

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Determination of Undrained Shear Strength In Clay from Cone Pressuremeter Test (Cone Pressuremeter를 이용한 점성토의 전단 강도 산정)

  • 이장덕
    • Journal of the Korean Geotechnical Society
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    • v.20 no.8
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    • pp.49-58
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    • 2004
  • The cone pressuremeter test (CPM) is a new in-situ test which combines a standard cone penetration test with a pressuremeter. The cone pressuremeter tests in clay are presented and analyzed. An analytical solution of CPM incorporated non-linear soil behavior with no volume change is presented, and curve fitting technique is proposed to make use of both the loading and unloading portions of the pressuremeter test. The proposed method is accomplished by putting greater emphasis on the unloading portion. Twenty CPM tests are analyzed using the proposed method, and the derived undrained shear strength of soil is compared with other tests such as field vane tests and laboratory tests. The interpreted soil parameters had resonable values when compared to other in-situ and laboratory test results. The cone pressuremeter has provided reliable measures of undrained shear strength using curve fitting method.

Strain Response of Motor Axis as Variation of Shrink Fitting (열박음 조건에 따른 전동기 회전축의 변형특성)

  • 우병철;정연호;강도현
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.9
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    • pp.532-537
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    • 2004
  • Shrink fitting is often a conventional mechanical fasteners and fastening methods with temperature difference. Localized heating of the material surface provides temporary expansion and allows slip fit assembly. The resulting interference fit exhibits exceptional strength without surface deformation at ambient temperatures. We studied an analysing method to find out a deformation of motor axis as variation of constrained method with shrink fitting.

The Experimental Evaluation of Inorganic Performanent′s Bonding Performance (무기질계 영구거푸집의 부착능력평가를 위한 실험 적 연구)

  • 김용성;강병훈;박선길;김병천;김우재;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1083-1088
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    • 2001
  • To do performance evaluations about inorganic permanent form mixed in admixture(fly ash, silica fume) and after placed concrete, it is examined reinforcement materials in the permanent form from shear strength, bond strength and flexural strength tests. In this study, permanent form was inserted with reinforcement metal fitting is strength-tested in several method. The result of this study is belows. ⑴ In bond strength test, Most specimens are satisfied with criterion-6 kgf/$cm^{2}$ ⑵ Irrelative with the inserted metal fitting's shape, unevenness and aggregate, Permanent form and after placed concrete have good condition in the shear strength test. ⑶ In flexural test, there is no drop out of permanent form. Most cracks are located in nearby the strain point

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The Experimental Study for Inorganic Permanent Form's Performance Evaluation (무기질계 영구거푸집의 성능평가를 위한 실험적 연구)

  • 김용성;강병훈;김우재;정병훈;정재영;정상진;김광수
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2001.11a
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    • pp.1-7
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    • 2001
  • To do performance evaluations about inorganic permanent form mixed in admixture(fly ash, silica fume) and after placed concrete, it is examined reinforcement materials in the permanent form from shear strength, bond strength and flexural strength tests. In this study, permanent form was inserted with reinforcement metal fitting is strength-tested in several method. The result of this study is belows. (1) In bond strength test, Most specimens are satisfied with criterion-6 kgf/$cm^2$. (2) Irrelative with the inserted metal fitting's shape, unevenness and aggregate, Permanent form and after placed concrete have good condition in the shear strength test. (3) In flexural test, there is no drop out of permanent form. Most cracks are located in nearby the strain point.

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Plastic Displacement Estimates in Creep Crack Growth Testing (크리프 균열 성장 실험을 위한 소성 변위 결정법)

  • Huh Nam-Su;Yoon Kee-Bong;Kim Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1219-1226
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    • 2006
  • The ASTM test standard recommends the use of the compact tension specimen for creep crack growth rates measurement. In the creep crack growth rate test, the displacement rate due to creep is obtained by subtracting the contribution of elastic and plastic components from the total load line displacement rate based on displacement partitioning method fur determining $C^*-integral$, which involves Ramberg-Osgood (R-O) fitting procedures. This paper investigates the effect of the R-O fitting procedures on plastic displacement rate estimates in creep crack growth testing, via detailed two-dimensional and three-dimensional finite element analyses of the standard compact tension specimen. Four different R-O fitting procedures are considered; (i) fitting the entire true stress-strain data up to the ultimate tensile strength, (ii) fitting the true stress-strain data from 0.1% strain to 0.8 of the true ultimate strain, (iii) fitting the true stress-strain data only up to 5% strain, and (iv) fitting the engineering stress-strain data. It is found that the last two procedures provide reasonably accurate plastic displacement rates and thus should be recommended in creep crack growth testing. Moreover, several advantages of fitting the engineering stress-strain data over fitting the true stress-strain data only up to 5% strain are discussed.

DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
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    • v.7 no.7
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    • pp.847-852
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    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.

A Study on the Prediction of Teeth Deformation of the Automobile Transmission Part(Shaft/Gear) in Warm Shrink Fitting Process (온간압입공정에서 자동차 변속기 단품(축/기어) 치형 변화 예측에 관한 연구)

  • Kim, Ho-Yoon;Choi, Chang-Jin;Bae, Won-Byong;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.54-60
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes of gear profile in both radial and circumferential directions. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the gear profile in both radial and circumferential directions are within the limit tolerances used in the field.

Development of Optimization Technique of Warm Shrink Fitting Process for Automobile Transmission Part(Shaft/Gear) (자동차 변속기 단품(축/기어)용 온간압입공정 최적화 기법 개발)

  • Kim Ho-Yoon;Bae Won-Byong;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.37-43
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional change in both outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with results.

Analysis of the Warm Shrink Fitting Process for Assembling the Part(Shaft and Output Gear) (단품(축/OUTPUT 기어)조립을 위한 온간압입공정 해석)

  • Kim, Tae-Jin;Kang, Hee-Jun;Kim, Chul;Chu, Suck-Jae;Kim, Ho-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.47-54
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    • 2008
  • Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.