• Title/Summary/Keyword: First Crack

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Marco and Microscopic Observations of Fatigue Crack Growth in Friction Stir Welded 7075-T651 Aluminum Alloy Plates (마찰교반용접된 7075-T651 알루미늄 판재의 피로균열전파의 거시적 및 미시적 관찰)

  • Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.62-69
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    • 2014
  • In this paper, in order to investigate the effects of marco and microscopic observations of fatigue crack growth in friction stir welded (FSWed) 7075-T651 aluminum alloy plates, fatigue crack growth tests were performed under constant amplitude loading condition at room temperature with three different pre-cack locations, namely base metal (BM-CL) and two kinds of pre-crack locations in welded joints, weld metal (WM-CL) and heat affected zone (HAZ-CL) specimens. The fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy plates were discussed based on the marco and microscopic fractographic observations. The marcoscopic aspects of surface crack growth path for BM-CL and HAZ-CL specimens indicate relatively straight lines, however, the crack growth paths of WM-CL specimens grow first straight and by followed toward the TMAZ and HAZ. The microscopic aspects of fatigue fracture for BM-CL and HAZ-CL specimens indicate typical fatigue striation, but WM-CL showed intergranular fracture pattern by micro structural changes of FSW process.

Cracking behavior of transversely prestressed concrete box girder bridges (횡방향 프리스트레스트 박스거더의 균열거동 연구)

  • Oh, Byung-Hwan;Choi, Young-Choel
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.303-306
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    • 2005
  • The cracking behavior of prestressed concrete members is important for the rational design of prestressed concrete structures. However, the test data on the cracking behavior of prestressed concrete structures are very limited. The purpose of the present study is to investigate the crack spacing and crack width in transversely post-tensioned decks of concrete box girder bridges under applied loading. For this purpose, large scale test members of concrete box girder segments were fabricated and tested. The crack widths, crack spacings and crack patterns were investigated for various load levels. The crack widths and steel strains were continuously monitored during the loading process. To derive a rational predicton equation for crack width, the bond characteristics of post-tensioned steel and nonprestressed rebar in the PSC members were explored first. This was done by measuring the strains of prestressing steel and nonprestressed rebar in the test members under loading. A simple equation for the prediction of maximum crack width in transversely post-tensioned concrete one-way slabs is proposed by considering bond characteristic of prestressing steel and nonprestressed reinforcement. The comparison of proposed equation with experimental data shows good correlation. The present study indicates that ACI and CEB-FIP code equations exhibit rather large deviation from test data on prestressed concrete members.

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Defect Genesis and Fatigue Failure Behaviour of Bearing Metal in Manufacturing Processes (제조 공정에 따른 베어링메탈의 결함발생 및 피로파괴거동)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.45-51
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    • 2011
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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Standardization of Injection System by Inorganic Materialfor Crack Repair of Tunnel Concrete Structures (터널 콘크리트 구조물의 보수를 위한 무기계 균열주입기술의 표준화 연구)

  • Bae, Kee-Sun;Gwak, Su-Jung;Baek, Jong-Myeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.6
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    • pp.191-197
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    • 2006
  • This study is to establish a standardization of injection system by inorganic material for crack repair of tunnel concrete structures. For this various surveys and experiments were carried out as followed. The first we surveyed capability of injection and crack pattern of concrete structures in site. and second we analyzed the relationship between crack width and volume of injection, and decided pressure and volume of injection. Finally we evaluated the relationship between crack width and volume of injection with kind of concrete structures, and between required time for injection and crack width with thickness of structure. From these surveys and experiments, we cleared the relationship between crack patterns and injection technologies such as volume, pressure of injection and required time for injection with kind of structure.

Crack initiation mechanism and meso-crack evolution of pre-fabricated cracked sandstone specimens under uniaxial loading

  • Bing Sun;Haowei Yang;Sheng Zeng;Yu Yin;Junwei Fan
    • Geomechanics and Engineering
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    • v.33 no.6
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    • pp.597-609
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    • 2023
  • The instability and failure of engineered rock masses are influenced by crack initiation and propagation. Uniaxial compression and acoustic emission (AE) experiments were conducted on cracked sandstone. The effect of the crack's dip on the crack initiation was investigated using fracture mechanics. The crack propagation was investigated based on stress-strain curves, AE multi-parameter characteristics, and failure modes. The results show that the crack initiation occurs at the tip of the pre-fabricated crack, and the crack initiation angle increases from 0° to 70° as the dip angle increases from 0° to 90°. The fracture strength kcr is derived varies in a U-shaped pattern as β increased, and the superior crack angle βm is between 36.2 and 36.6 and is influenced by the properties of the rock and the crack surface. Low-strength, large-scale tensile cracks form during the crack initiation in the cracked sandstone, corresponding to the start of the AE energy, the first decrease in the b-value, and a low r-value. When macroscopic surface cracks form in the cracked sandstone, high-strength, large-scale shear cracks form, resulting in a rapid increase in the AE energy, a second decrease in the b-value and an abrupt increase in the r-value. This research has significant theoretical implications for rock failure mechanisms and establishment of damage indicators in underground engineering.

Combination of isogeometric analysis and extended finite element in linear crack analysis

  • Shojaee, S.;Ghelichi, M.;Izadpanah, E.
    • Structural Engineering and Mechanics
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    • v.48 no.1
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    • pp.125-150
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    • 2013
  • This paper intends to present an application of isogeometric analysis in crack problems. An isogeometric formula is developed based on NURBS basis functions - enriched and adopted via X-FEM enrichment functions. The proposed method which is represented by the combination of the two above-mentioned methods, first by using NURBS functions models the geometry exactly and then by defining level set function on domain, identifies available discontinuity in elements. Additional DOFs are allocated to elements containing the crack and X-FEM enrichment functions enrich approximate solution. Moreover, a subelement refinement technique is used to improve the accuracy of integration by the Gauss quadrature rule. Finally, several numerical examples are illustrated to demonstrate the effectiveness, robustness and accuracy of the proposed method during calculation of crack parameters.

Stability Analysis of Pipe Conveying Fluid with Crack (크랙을 가진 유체유동 파이프의 안정성 해석)

  • Ahn, Tae-Su;Son, In-Soo;Yoon, Han-Ik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.865-868
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    • 2006
  • In this paper, a dynamic behavior(natural frequency) of a cracked simply supported pipe conveying fluid is presented. In addition, an analysis of the flutter and buckling instability of a cracked pipe conveying fluid due to the coupled mode (modes combined) is presented. Based on the Euler-Bernouli beam theory, the equation of motion can be constructed by using the Lagrange's equation. The crack section is represented by a local flexibility matrix connecting two undamaged beam segments. The stiffness of the spring depends on the crack severity and the geometry of the cracked section. The crack is assumed to be in the first mode of fracture and to be always opened during the vibrations. This study will contribute to the safety test and stability estimation of structures of a cracked pipe conveying fluid.

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A Study on Dynamic Behavior of Cantilever Pipe Conveying Fluid with Crack and Moving Mass (I) - Focused on the Amplitude Characteristics - (크랙과 이동질량을 가진 유체유동 외팔 파이프의 동특성에 관한 연구(I) - 진폭특성을 중심으로 -)

  • Son, In-Soo;Yoon, Han-Ik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1295-1303
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    • 2004
  • In this Paper a dynamic behavior of a cracked cantilever pipe conveying fluid with the moving mass is presented. It has the results focused on the response characteristics. Based on the Euler-Bernouli beam theory, the equation of motion can be constructed by using the Lagrange's equation. The cracked section is represented by a local flexibility matrix connecting two undamaged beam segments. The crack is assumed to be in the first mode of fracture and to be always opened during the vibrations. When the fluid velocity is constant, the influences of the crack severity, the position of the crack, the moving mass and its velocity, and the coupling of these factors on the tip-displacement of the cantilever pipe are depicted.

Electrothermal Crack Analysis in a Finite Conductive Layer with Temperature-dependent Material Properties (온도 의존성 물성치를 가지는 유한한 전도층에서의 전기/열하중을 받는 균열의 해석)

  • Jang Yong-Hoon;Lee Sang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.949-956
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    • 2006
  • The method of Greenwood and Williamson is extended to obtain a solution to the coupled non-linear problem of steady-state electrical and thermal conduction across a crack in a conductive layer, for which the electrical resistivity and thermal conductivity are functions of temperature. The problem can be decomposed into the solution of a pair of non-linear algebraic equations involving boundary values and material properties. The new mixed-boundary value problem given from the thermal and electrical boundary conditions for the crack in the conductive layer is reduced in order to solve a singular integral equation of the first kind, the solution of which can be expressed in terms of the product of a series of the Chebyshev polynomials and their weight function. The non-existence of the solution for an infinite conductor in electrical and thermal conduction is shown. Numerical results are given showing the temperature field around the crack.

Measurements of Sub- and Super Harmonic Waves at the Interfaces of Fatigue-Cracked CT Specimen

  • Jeong, Hyun-Jo;Barnard, Dan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.1-10
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    • 2011
  • Nonlinear harmonic waves generated at cracked interfaces are investigated both experimentally and theoretically. A compact tension specimen is fabricated and the amplitude of transmitted wave is analyzed as a function of position along the fatigued crack surface. In order to measure as many nonlinear harmonic components as possible a broadband Lithium Niobate ($LiNbO_3$) transducers are employed together with a calibration technique for making absolute amplitude measurements with fluid-coupled receiving transducers. Cracked interfaces are shown to generate high acoustic nonlinearities which are manifested as harmonies in the power spectrum of the received signal. The first subharmonic (f/2) and the second harmonic (2f) waves are found to be dominant nonlinear components for an incident toneburst signal of frequency f. To explain the observed nonlinear behavior a partially closed crack is modeled by planar half interfaces that can account for crack parameters such as crack opening displacement and crack surface conditions. The simulation results show reasonable agreements with the experimental results.