• 소성∙가공
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• 제25권5호
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• pp.301-305
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• 2016

The manual modification of stamping die has widely been used in order to reduce springback after sheet metal forming. When UHSS (Ultra High Strength Steel) is used in sheet metal forming, the die design considering springback compensation is more difficult because higher strength sheet has more springback. In this study, the optimization method was used in order to design die geometry considering springback compensation after forming of 1.2GPa UHSS. Die geometries were defined as design variables and the springback distance from the die surface was conducted as object function in optimization process. The optimized die geometry considering springback compensation was performed using finite element and optimization analysis. The simulation results such as thickness distribution and springback amount were compared with measured data using 3D optical measurement system (GOM ARGUS, ATOS). And the prediction of springback amount showed a good agreement within test results.

• Design & Manufacturing
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• 제1권1호
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• pp.51-56
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• 2007

As various manufacturing technology of optical glass is developed, the aspheric lenses are supplied to many fields. Electronic or measuring instruments equipped with aspheric lens have recently been used since aspheric lens is more effective than spheric one. However, it is still difficult manufacture glass lens because of high cost and the short life of core. The demands of the aspheric glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. For the mass production of aspheric lens, specific molds with precisely machined cores should be prepared. In order to obtain competitiveness in the field of industrial manufacturing, a reduction in the development period for the batch machining of products is required. It is essential to analyze the stress distribution and deformations of machining system which is used for manufacturing the aspheric lens using FEM software ANSYS. Finite element simulations have been performed in order to study the influence of machining system which is developed in this study on structures. It is very important to understand the structural behavior of machining system. This paper investigated the static analysis and dynamic analysis of machining system for aspheric lens to predict the damage due to loading.

• 한국안전학회지
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• 제35권5호
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• pp.1-8
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• 2020

Mobile elevating work platforms (MEWPs) consist of a work platform, extending structure, and chassis, and are used to move persons to working positions. MEWPs are useful but are composed of pieces of equipment, and accidents do occur owing to equipment defects. Among these defects, accidents caused by the fracture of bolts fixed to the extension structure and swing system are increasing. This paper presents a failure analysis of the fixing bolts of MEWP. Standard procedure for failure analysis was employed in this investigation. Visual inspection, chemical analysis, tensile strength measurement, microstructural characterization, fractography analysis by Optical Microscope(OM) and Scanning Electron Microscopy(SEM), and finite element analysis (FEA) were used to analyze the failure of the fixing bolts. Using this failure analysis approach, we found the root cause of failure and proposed a means for solving this type of failure in the future. First, the chemical composition of the fixing bolt is obtained by a spectroscopy chemical analysis method, which determined that the chemical composition matched the required standard. The tensile test showed that the tensile and yield strengths were within the required capacity. The stress analysis was carried out at five different boom angles, and it was determined that the fixing bolt of MEWP can withstand the loads at all the boom angles. The outcomes of the fatigue analysis revealed that the fixing bolt fails before reaching the design requirements. The results of the fatigue analysis showed primarily that the failure of the fixing bolt was due to fatigue. A visual inspection of the fractured section of the fixing bolt also confirmed the fatigue failure. We propose a method to prevent failure of the fixing bolt of the MEWP from four different standpoints: the manufacturer, safety certification authority, safety inspection agency, and owner.

• 한국생산제조학회지
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• 제5권1호
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• pp.9-16
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• 1996

This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

• 한국생산제조학회지
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• 제23권2호
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• pp.173-177
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• 2014

In this study, a 20,000Hz ultrasonic horn was designed and fabricated using a finite element analysis. The horn's resonate frequency was 19,991Hz, and the harmonic response frequency was 20,000Hz. In order to observe the developed horn's performance, 4,000 pieces of displacement data were obtained using an optical sensor and were analyzed using a fast Fourier transform. Finally, the developed horn's resonate frequency was found to be 19,992Hz. The effect of the tip area of the developed horn on the weldability of a Cu sheet was experimentally investigated. It was found that the welding strengths of specimens welded using a small tip area were generally higherthan those of specimens welded using a large tip area.

• 한국광학회지
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• 제10권2호
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• pp.102-106
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• 1999

본 연구에서는 비균일 진폭변조가 렌즈계통의 결상성능에 미치는 영향에 대해서 국산 쌍안경 대물경을 시험렌즈로 하여 실험적으로 조사하였으며, 회절광학적으로 OTF를 측정하는 방법에 의해 결상 성능을 평가하였다. 이때 비균일 진폭 분포로 조명하기 위해서 균일하게 시준된 광속에 의해 조명되는 시험렌즈 앞에 진폭변조판을 두어 이를 투과하도록 하였다. 시험렌즈의 수차특성을 유한 광선 추적을 통하여 ray-fan을 계산하여 살펴보았다. 비균일한 강도분포, 특히 가운데는 밝고 외곽으로 갈수록 어두운 것으로 연속적으로 변하는 강도분포 및 그와 반대의 연속적인 분포로 조명되었을 때 Gaussian 상 평면 위에서 MTF를 측정하여 균일한 조명 하에서의 MTF와 비교 분석하였다.

• 한국광학회지
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• 제12권6호
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• pp.437-445
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• 2001

We examine theoretically the properties of the force on Mie particles induced by evanescent fields at a system of multilayer films (including a metal film), at which the surface plasmon resonance is excited by a p-polarized plane electromagnetic wave. An expression of the surface plasmon-coupled evanescent fields produced in Kretschmann (or Sarid) geometry is expanded in terms of vector spherical wave functions, while multiple reflections between the Mie particle and the metal boundary are taken into account. The Cartesian components of the force on Mie particles by the evanescent fields are analytically formulated and numerically evaluated. The force components are increased by one or two orders of magnitude at metal boundaries over those at dielectric boundaries. As a result, we can confirm the possibility of stable manipulation or rotation of a finite-sized object by forces of surface plasmon-coupled evanescent fields.

• 대한기계학회논문집
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• 제12권6호
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• pp.1438-1449
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• 1988

본 연구에서는 입자유동을 연속유체(continuous fluid)라 간주하는 2유체모델 을 적용하였고(Fig.2 참조), 실제 유동으로 2상난류제트유동, 관유동에 개발된 모델을 적용하여 모델의 타당성을 검토하였다.

• Current Optics and Photonics
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• 제5권4호
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• pp.375-383
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• 2021

We present a simulation method to design antireflection coating (ARCs) for fiber-coupled superconducting nanowire single-photon detectors. Using a finite-element method, the absorptance of the nanowire is calculated for a defined unit-cell structure consisting of a fiber, ARC layer, nanowire absorber, distributed Bragg reflector (DBR) mirror, and air gap. We develop a method to evaluate the uncertainty in absorptance due to the uncontrollable parameter of air-gap distance. The validity of the simulation method is tested by comparison to an experimental realization for a case of single-layer ARC, which results in good agreement. We show finally a double-layer ARC design optimized for a system detection efficiency of higher than 95%, with a reduced uncertainty due to the air-gap distance.

• 한국광학회지
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• 제8권3호
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• pp.183-188
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• 1997

색분리 필터는 하나의 파장영역에서는 고반사, 다른 파장영역에서는 고투과를 제공하는 광학소자이다. 레이저를 이용한 디스플레이장치의 광학계를 구성하기 위해서는 정확한 색상의 분리가 요구되며, 광학계 효율 측면에서 매우 중요하다. 본 연구에서는 Kr-Ar laser(혼합 gas)빔을 R.G.B 삼색으로 분리하여 화상을 구현하기 위한 미러와 필터를 아래와 같은 특성을 만족하도록 설계 및 제작하였고, 그 특성은 45.deg./S-편광된 빔을 입사시켜서 1) R(반사율)>99% 450~493 nm, T(투과율)>90% 509~685 nm 2) R(반사율)>99% 509~685 nm, T(투과율)>90% 450~493 nm 3) R(반사율)>99% 509-585 nm, T(투과율)>90% 600~683 nm를 각각 만족하는 소자로 색분리를 실현하여 레이저 프로젝션 시스템을 구성하는데 사용하였다.