• Title/Summary/Keyword: Finite Failure

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Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

An Experiment and Analysis of Precast Concrete Baseplate on Bimodal Tram Dedicated Bridge (바이모달 트램(Bimodal Tram) 전용교량에 적용된 프리캐스트 콘크리트 바닥판의 거동특성 분석에 관한 실험 및 해석적 연구)

  • Cheon, Ju Hyoun;Joo, Young Jong;Kim, Ryang Gyun;Yoon, Hee Taek
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.116-124
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    • 2011
  • To purpose of this study is to develop the new type of precast concrete baseplate which is only for bimodal tram. The experiments with real size specimens, which are hollowed precast baseplate, prove the efficacy of new designed baseplate by comparing with the result of RCAHEST. Through tests progressed according to different loading locations, the specimens show the stability by the safety factor of 8~9. Also the results of RCAHEST that is the nonlinear finite element method program, appropriately estimate the occuring crack on concrete, yielding reinforcement and ultimate behavior at failure.

Assessment of Stability of Stability of Hydraulic Breaker Cylinder and Piston through Thermal-Structural coupled Field Analysis by Finite Element Method (유한요소법을 이용한 유압브레이커 Cylinder와 Piston의 열-구조 연성해석을 통한 안정성 평가)

  • Lim, Dong-Wook;Park, Yoon-Soo;Shin, Bong-Cheol
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.41-46
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    • 2018
  • This study proves the causes of cylinder and piston jam by scratches which is the fatal problem of hydraulic breaker through the thermal analysis and thermal-structural coupled field analysis. The trouble from the scratch is a complex problem which can be caused by manufacturing process (this is an internal factor) and the users mistake or contamination in the hydraulic circuit (these are an external factor). Hence, it's not easy to investigate the causes, also hard to prevent the recurrence. In this reason, hydraulic breaker manufacturers are trying to improve the manufacturing process such as machining, heat treatment, grinding, cleaning, also to prevent the contamination in hydraulic circuit and to remove the remains. It's being managed thoroughly by manufacturers. This study shows the effect of the temperature rise by the frictional heat generated when the piston hits the tool on the hydraulic oil while the hydraulic breaker is operating, also the temperature distribution when it starts to affect main components of hydraulic breaker. The stress and the amount of deformation also could be found through thermal-structural coupled field analysis. It proved that the stress and deformation are proportionally increased according to the temperature rise in hit area, and it affects the cylinder and the viscosity of hydraulic oil inside the cylinder when it heats up beyond the certain temperature.

Analysis for Bearing Capacity of Paper Ash in Industrial Waste as Filling Material (성토재로서 산업폐기물 제지회의 지지력 분석)

  • Lee, Cheo-Keun;Ahn, Kwang-Kuk;Heo, Yol
    • Journal of the Korean GEO-environmental Society
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    • v.2 no.2
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    • pp.13-22
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    • 2001
  • In this study, centrifuge model tests were fulfilled to investigate the characteristics of bearing capacity of paper ash as a filling material. The model tests were done varying the footing width and gravity level. The settlement and vertical soil pressure by loading were measured. The results from the tests were compared with the one from FLAC program using finite difference method and bearing capacity theory. After all, it was shown that the characteristics of load-settlement represented the local shear failure, which the settlement ratio s/B showed inflection point around 25~30%. As g-level and footing width were increasing, the load strength was increasing. The ultimate bearing capacity from the tests was very closed the results from Terzaghi's theory. As the distance from footing center was increasing, the vertical soil pressure was decreasing. If E/B is higher than 7, the stress by loading was almost increasing. The vertical displacement from loading was the largest one around under the footing and was almost occurred when the depth>4cm and E/B is higher than 5.0.

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A Geotechnical Parameter Estimation of Underground Structures in Elasto -plastic Condition (지하공간 건설시 탄.소성 모델에 의한 지반계수 추정)

  • Lee, In-Mo;Kim, Dong-Hyeon;Lee, U-Jin
    • Geotechnical Engineering
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    • v.13 no.4
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    • pp.85-94
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    • 1997
  • The design and construction of underground structures contain many substantial mincer dainties. A reasonable estimation of geotechnical parameters is of paramount importance and must be one of the most difficult tasks in designing and constructing underground structures. If the plastic zone exists by tunnel excavation, the ground response may also be dependent on the yield criterion mainly composed of strength parameters. In order to estimate unknown model parameters from the in-situ measurements as well as prior estimates for designing tunnels which have plastic zones, the Extended Bayesian Method(EBM) is adopted : an elasto-plastic finite element program is linked to the EBM as a mathematical model to predict the ground response. Mohr-Coulomb failure criterion is used to represent the plastic behavior. A hypothetical underground site, where the ground behaves elasto-plastically, is adopted to demonstrate the validity of the proposed feedback system.

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Evaluating the impacts of using piles and geosynthetics in reducing the settlement of fine-grained soils under static load

  • Shariati, Mahdi;Azar, Sadaf Mahmoudi;Arjomand, Mohammad-Ali;Tehrani, Hesam Salmani;Daei, Mojtaba;Safa, Maryam
    • Geomechanics and Engineering
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    • v.20 no.2
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    • pp.87-101
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    • 2020
  • The construction of combined pile-raft foundations is considered as the main option in designing foundations in high-rise buildings, especially in soils close to the ground surface which do not have sufficient bearing capacity to withstand building loads. This paper deals with the geotechnical report of the Northern Fereshteh area of Tabriz, Iran, and compares the characteristics of the single pile foundation with the two foundations of pile group and geogrid. Besides, we investigate the effects of five principal parameters including pile diameter and length, the number of geogrid layers, the depth of groundwater level, and pore water pressure on vertical consolidation settlement and pore water pressure changes over a year. This study assessed the mechanism of the failure of the soil under the foundation using numerical analysis as well. Numerical analysis was performed using the two-dimensional finite element PLAXIS software. The results of fifty-four models indicate that the diameter of the pile tip, either as a pile group or as a single pile, did not have a significant effect on the reduction of the consolidation settlement in the soil in the Northern Fereshteh Street region. The optimum length for the pile in the Northern Fereshteh area is 12 meters, which is economically feasible. In addition, the construction of four-layered ten-meter-long geogrids at intervals of 1 meter beneath the deep foundation had a significant preventive impact on the consolidation settlement in clayey soils.

Implementation of the Resilient Modulus for the Stiff Cohesive Subgrade Soils on a Numerical Analysis (수치해석에 있어 단단한 점성토 노반에 대한 회복탄성계수의 적용)

  • SaGong, Myung;Kim, Dae-Hyeon
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.257-262
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    • 2008
  • Design and analysis of road subgrade system, which is exposed to repetitive loading condition, uses resilient modulus. The behavior of railway subgrade system will not be quite different from that of road system. Following this phenomenological feature of the subgrade system, this paper introduces the implementation of the resilient modulus based constitutive model on a commercial finite element software. The implementation of the resilient modulus models such as K-${\theta}$ and Uzan on a FE program has been conducted previously. These model assumes that the material state reaches to the nonlinear elastic condition and with further application of repetitive loads, the response of material is completed in elastic condition. According to the recent test results performed on cohesive subgrade soils, however, permanent deformation occurs with repetitive loads. With aids of previously suggested models the permanent deformation cannot be modeled. To overcome such limitation a plastic potential derived from the test results and simple failure criterion based constitutive model is developed. The comparison between the analysis and test results shows a good correlation.

Vibration Analysis of Network Communication Equipment (네트워크 통신장비의 진동 해석)

  • Lee, Jae-Hwan;Kim, Young-Joong;Kim, Jin-Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.4
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    • pp.463-468
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    • 2007
  • Some network equipments made in Korea were exposed to severe earthquake in Japan several years ago. More than a hundred slim base transfer network stations had been seized with the severe earthquake at Nigata and it was reported that less than fifteen sets showed blackout by interruption of electricity, not by the structural failure. The purpose of this paper is to check the structural safety of the network equipments by performing table test, and the static and dynamic finite element analysis. For the dynamic test, the station weighing 200 kg was subjected to the Zone 3 earthquake loading of GR-63-CORE on the shaking table to obtain the dynamic responses to compare with the analysis results. It is shown that the FE analysis results are a little bit larger than that of the experimental values. And the sensitivity analysis and optimization for the natural frequency is performed and it is found that the first natural frequency is sensitive to small design change as shown in the results. And the dynamic response of optimized design is less than the original design.

Isogeometric Shape Design Optimization of Structures under Stress Constraints (응력 제한조건을 갖는 구조물의 아이소-지오메트릭 형상 최적설계)

  • Ahn, Seung-Ho;Kim, Min-Geun;Cho, Seon-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.23 no.3
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    • pp.275-281
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    • 2010
  • In this paper, the design optimization of structures with stress constraints is performed using isogeometric shape optimization method. The stress constraints have an important role in design optimization problems since stress concentration could result in structural failure. To represent exact geometry in analysis, the isogeometric analysis method uses the same basis functions as used in the CAD geometry. The geometrically exact model can be used in both stress and design sensitivity analyses so that it can yield more precise optimal design than finite element one. Through numerical examples, the isogeometric approach turns out to be effective in shape optimization problems under stress constraints.

A Study of Automobile Product Design using Hole Expansion Testing of High Strength Steels (고장력강의 구멍 확장 실험을 이용한 자동차부품 설계연구)

  • Park, B.C.;Bae, K.U.;Gu, S.M.;Jang, S.H.;Hong, S.H.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.337-343
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    • 2010
  • Current need of weight reduction in automotive part increases the application for high strength steel (HSS). The various types of high strength steels have been used to produce chassis part, control arms and trailing arms for weight reduction and increasing of fatigue durability such as dual phase steel (DP) and ferrite bainite steel (FB). But, DP and FB steels have proven to show inferiority in durability as well as press formability. Edge cracking occurred often in flange forming and hole expansion processes is the major failure encountered. This paper discussed the behavior of edge stretchability of high strength steel of DP and FB steels. Experimental works have been conducted to study the effect of punch clearance and burr direction on hole expansion ratio (HER). Also finite element simulation (FEM) has been preformed to clarify the mechanism of flange crack and support the experimental results on HER of DP and FB steels. It was simulated the whole process of blanking process following by hole expansion process and ductile fracture criterion named the modified Cockcroft-Latham model which was used to capture the fracture initiation. From the hole expansion tests and FEM simulation studies it was concluded that ferrite bainite steel showed better stretch-flangeability than dual phase steel. It was attributed to the lower work hardening rate of ferrite bainite steel than dual phase steel at the sheared edge.