• 제목/요약/키워드: Fiber breakage

검색결과 73건 처리시간 0.065초

외연적 시간적분법을 이용한 복합재료 섬유 파단 시 음향방출의 3차원 유한요소 해석 (Tree-dimensional FE Analysis of Acoustic Emission of Fiber Breakage using Explicit Time Integration Method)

  • 백승훈;박시형;김승조
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.172-175
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    • 2005
  • The numerical simulation is performed for the acoustic emission and the wave propagation due to fiber breakage in single fiber composite plates by the finite element transient analysis. The acoustic emission and the following wave motions from a fiber breakage under a static loading is simulated to investigate the applicability of the explicit finite element method and the equivalent volume force model as a simulation tool of wave propagation and a modeling technique of an acoustic emission. For such a simple case of the damage event under static loading, various parameters affecting the wave motion are investigated for reliable simulations of the impact damage event. The high velocity and the small wave length of the acoustic emission require a refined analysis with dense distribution of the finite element and a small time step. In order to fulfill the requirement for capturing the exact wave propagation and to cover the 3-D simulation, we utilize the parallel FE transient analysis code and the parallel computing technology.

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복합재료 시험편에서의 AE 발생 특성에 관한 연구 (Acoustic Emission Measurement on the Composite Material (CFRP))

  • 최만용
    • 한국안전학회지
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    • 제6권4호
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    • pp.21-27
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    • 1991
  • Acoustic Emission was monitored during tensile test and loading-holding-unloa-ding cycle test for two types (notched and unnotched) of CFRP specimens. AE activities showed that the fiber breakage during tensile tests depended upon the specimen geometry. We obtained new AE parameter such as the ration (damage ratio= AE events during unloading test / AE events during loading test) and the felicity ratio from which we investigated dynamic fracture process of CFRP specimens. The damage ratio of AE events was shown to be a good indicator to distinguish the generated fracture mechanism, such as fiber breakage and delamination. Also, ultrasonic testing results after loading-holding-unloading cycle test were good agreement with AE test results to detect defects or fiber breakage.

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금속복합재료의 열간압출공정에 있어서 압출비가 섬유의 파단 및 배향에 미치는 영향 (Effect of the Extrusion Ratios on Fiber Breakage and Orientation in Hot Extrusion Process in Metal Matrix Composites)

  • 강충길;강성수;김봉향
    • 대한기계학회논문집
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    • 제17권7호
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    • pp.1740-1750
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    • 1993
  • The aluminar short fiber reinforced composite materials for hot extrusion were fabricated by semi-solid stirring method, and extruded at extrusion temperature $400^{\circ}C$ with various extrusion ratio. The hot extrusion load of volume fraction 15% metal matrix composites and base alloy Al7075 has been compared. The fiber length distribution, fiber breakage and fiber orientation are investiged to know the fiber behaviour in before and after hot extrusion. The tensile strength of the hot extruded billet are experimentally determined for different of extrusion ratios, and compared with theorically calculated strength.

단선억제 및 가공정도 향상을 위한 Draw Tower의 구조 안정화 설계 (Structural Design of a Draw Tower for the Improved Stability and the Suppressed Wire Breakage)

  • 남규동;노승훈;윤현진;김영조;길사근;이대웅
    • 반도체디스플레이기술학회지
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    • 제18권2호
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    • pp.23-28
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    • 2019
  • Wire breakage in drawing, which is the most critical process in glass fiber manufacturing, is caused by numerous factors such as height, drawing speed, and air flow. The vibrations of the draw tower, however, is the most dominant factor to create the wire breakage. In this study, the structure of a draw tower has been analyzed through experiments and computer simulations to figure out the main reasons of the vibrations. And the design alterations were applied to the machine to identify the effects of those alterations. The result shows that design alterations of the draw tower structure can suppress the 87% of the vibrations, and further can prevent the wire breakage.

금속복합재료의 열간압출에 관한 금형설계의 최적화기법(I) (Optimization Techniques of Die Disign on Hot Extrusion Process of Metal Matrix Composites)

  • 강충길;김남환;김병민
    • 소성∙가공
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    • 제6권4호
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    • pp.346-356
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    • 1997
  • The fiber orientation distribution and interface bonding in hot extrusion process have an effect on the maechanical properties of metal matrix composites(MMC's). Aluminium alloy matrix composites reinforced with alumina short fibers are fabricated by compocasting method. MMC's billets are extruded at high temperature through conical and curved shaped dies with various extrusion ratios and temperature. This present study was directed to describe the systematic correlation between extrusion die shape and subsequent results such as fiber breakage, fiber orientation and tensile strength to hot extruded MMC's billet. Extrusion load, tensile strength and hardness for variation of extrusion ratios and temperature are investigated to examine mechanical properties of extruded MMC's SEM fractographs of tensile specimens are observed to analyze the fracture mechanism.

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유리섬유강화 복합재료 가스실린더의 복합재료 파괴시 발생하는 음향방출 특성 (The Characteristics of Acoustic Emission Signal under Composite Destruction on GFRP Gas Cylinder)

  • 지현섭;이종오;주노회;소철호;이종규
    • 비파괴검사학회지
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    • 제33권5호
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    • pp.430-435
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    • 2013
  • 본 연구에서는 유리섬유강화 복합재료 가스실린더의 복합재료의 파괴시 발생하는 음향방출신호의 특성을 살펴보기 위하여 실린더의 외부를 감싸고 있는 복합재료를 유리섬유묶음과 시편으로 가공하여 파괴시험을 실시하였다. 유리섬유묶음에 칼날을 압입하여 유리섬유가 파괴될 때 발생한 음향방출 신호의 진폭은 칼날의 절단각도가 커짐에 따라 유리섬유의 절단면이 증가되어 음향방출신호의 진폭이 증가되는 것으로 판단된다. 또한 복합재료 시편파괴시 감긴방향 파괴는 수직방향 파괴에 비해 hit 수는 적지만 섬유 절단각이 커짐에 따라 진폭은 높게 나타났다. 섬유감긴방향으로 시편파괴시 신호문턱값을 32 dB로 설정했을 경우는 40 dB로 설정했을 때는 나타나지 않았던 기지파괴 신호가 급격하게 나타나는 것으로 보아 기지파괴시 신호진폭은 40 dB 이하이고 유리섬유 파괴신호의 진폭은 40 dB이상 임을 알 수 있었다. 음향방출 신호의 진폭기울기는 음향방출원과 관련이 있으며, 섬유감긴방향으로 칼날을 압입했을 때 그 기울기는 0.08이고 수직방향일 때는 0.16로 구분되었다. 특히 수직방향 파괴의 경우 유리섬유묶음의 절단시 나타나는 진폭 기울기와 유사하여 시편의 수직방향파괴시 발생하는 신호의 주 음향방출원은 유리섬유파괴로 추정할 수 있다.

음향 방출법을 이용한 집중하중을 받는 일방향 섬유 금속 적층판의 손상 해석 (Damage Analysis of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions by Using Acoustic Emission)

  • 남현욱;김용환;한경섭
    • Composites Research
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    • 제14권5호
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    • pp.46-53
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    • 2001
  • 집중하중을 받는 일방향 보강(singly oriented ply, SOP) 섬유 금속 적층판(fiber metal laminate, FML)의 손상 거동을 음향 방출법(acoustic emission, AE)을 이용하여 연구하였다. 섬유 방향의 영향을 연구하기 위하여 다양한 섬유 방향을 가지는 SOP FML을 제작하였으며, UTM을 이용하여 압입 하중을 가하였다. 압입 시험 시 발생하는 AE신호는 150kH의 공진 주파수를 가지는 AE센서를 이용하여 측정하였으며, 여기에서 발생된 신호를 하중-변위 선도와 비교하였다. SOP FML의 손상 과정은 균열 개시, 균열 전파, 관통에 따라 3구간으로 나누어 겼다. 균열 개시전까지의 AE 신호의 특성으로 보아 미소 균열이 시편의 하부에서 발생하고 이 균열이 시편의 두께 방향으로 전파되어 섬유 분리를 발생시키는 것으로 생각된다. 발생된 균열은 섬유 방향을 따라 성장하였으며, 이 때 60~80dB의 AE신호들이 발생되었다. 관통이 발생할 때는 80~100dB의 고진폭의 AE신호가 나타나 섬유의 파괴가 발생함을 보였으며, 섬유의 방향이 증가할수록 섬유의 파괴가 많이 발생되었다 누적 AE count선도는 FML의 압입 특성을 잘 나타내어 FML의 특성 변호 예측에 유용하게 사용될 수 있을 것으로 생각된다.

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광섬유 센서를 이용한 섬유-금속 적층판의 손상 감지 (Damage Detection of Fiber-Metal Laminates Using Optical Fiber Sensors)

  • 양유창;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.161-164
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    • 2002
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. EFPI was less sensible to the damage signals compared with the optical fiber vibration sensor. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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음향방출법을 이용한 적층복합재료의 파괴거동 연구 (A Study on the Fracture Behavior of Laminated Carbon/Epoxy Composite by Acoustic Emission)

  • 오진수;우창기;이장규
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.326-333
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    • 2010
  • In this study, DAQ and TRA modules were applied to the CFRP single specimen testing method using AE. A method for crack identification in CFRP specimens based on k-mean clustering and wavelet transform analysis are presented. Mode I on DCB under vertical loading and mode II on 3-points ENF testing under share loading have been carried out, thereafter k-mean method for clustering AE data and wavelet transition method per amplitude have been applied to investigate characteristics of interfacial fracture in CFRP composite. It was found that the fracture mechanism of Carbon/Epoxy Composite to estimate of different type of fractures such as matrix(epoxy resin) cracking, delamination and fiber breakage same as AE amplitude distribution using a AE frequency analysis. In conclusion, the presented results provide a foundation for using wavelet analysis as efficient crack detection tool. The advantage of using wavelet analysis is that local features in a displacement response signal can be identified with a desired resolution, provided that the response signal to be analyzed picks up the perturbations caused by the presence of the crack.

국부 열손상을 받은 복합재료의 탄성파특성 (Characteristics of Elastics Waves of Fiber-Reinforced Plastic with Localized Heat Damage)

  • 남기우;김영운
    • 한국해양공학회지
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    • 제16권4호
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    • pp.48-53
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    • 2002
  • Fiber-reinforced composites are extensively used in electronic, ship and aerospace applications due to their high strength and high toughess. In these applications, they are often subjected to localized heat damage due to various sources. In order to ensure their reliability, it is important to predict their residual properties using nondestructive evaluation thchniques. Fabric fiber composite specimens were manufactured with six layers of the glass-fiber prepreg and the carbon-fiber prepreg, respectively. The specimens were subjected to a localized heat damage using a heated copper tip with a diameter of 10mm at 35$0^{\circ}C$(CFRP) and 30$0^{\circ}C$(GFRP), respectively. The specimens were then subjected to tension tests while acoustic emission (AE) activities of specimens were collected. The AE activity of all specimens showed three types of distinct frequency regions. Those are matrix cracking, failure of the fiber/matrix interface and fiber breakage.