• Title/Summary/Keyword: Feed Drive

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Development of a Virtual Machine Tool - Part 2 (Dynamic Cutting Force Model, Thermal Behavior Model, Feed Drive Model and Comprehensive Software Environment) (가상 공작기계의 연구 개발 - Part 2 (동절삭력 모델, 열적 거동 모델, 이송계 모델 및 통합 소프트웨어))

  • Go, Jeong-Hun;Yun, Won-Su;Gang, Seok-Jae;Jo, Dong-U;An, Gyeong-Gi;Yun, Seung-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.80-85
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    • 2001
  • In Part 2, dynamic cutting force model, thermal behavior model, and feed drive model are presented for development of a virtual machine tool. Some relevant results with brief descriptions for each model are presented to verify the proposed models. Experimental results for each model agreed well with the estimated ones. The developed models in this two-part paper are partially integrated as a comprehensive software environment.

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Development of a Virtual Machine Tool - Part 2: Dynamic Cutting Force Model, Thermal Behavior Model, Feed Drive System Model, and Comprehensive Software Environment

  • Ko, Jeong-Hoon;Yun, Won-Soo;Kang, Seok-Jae;Cho, Dong-Woo;Ahn, Kyung-Gee;Yun, Seung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.42-47
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    • 2003
  • In Part 2 of this paper, the dynamic cutting force model, thermal behavior model, and feed drive model used in the development of a virtual machine tool (VMT) are briefly described. Some results are presented to verify the proposed models. Experimental data agreed well with the predicted results fer each model. A comprehensive software environment to integrate the models into a VMT is also proposed.

A Study on Reducing Profile Error of Multi Spindle Control in NC Machine Tools (NC 공작기계(工作機械) 동시다축제어(同時多軸制御)에서의 오차 저감)

  • Park, Jong-Bong
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.115-121
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    • 2000
  • This paper presents reducing method of profile error on a mechanical tuning for multi-spindle control of NC machine tools. To reduce the profile error in the feed drive system, it is useful to adopt same transfer function of multi spindle machine tools. By selecting the correction vector of servo rigidity and natural vibration on JK map, multi spindle control can be tuned by mechanical parameters with small profile error.

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A New Induction Motor Drive Based on the Flux Vector Acceleration Method (자계벡터 가속법에 기초한 유도 전동기의 구동)

  • Jung, Seoung-Hwan;Hong, Soon-Ill;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.701-702
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    • 2006
  • A novel control strategy for the induction motor drive, based on the field acceleration method, is presented. The torque is controlled through variations of the stator flux angular velocity. The stator flux is controlled by using a feed forward control scheme, with the stator flux reference vector adjusted so as to obtain the fixed rotor flux amplitude.

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Indirect Cutting Force Measurement by Using Servodrive Current Sensing and it's Application to Monitoring and Control of Machining Process (이송모터 전류 감지를 통한 절삭력의 간접측정과 절삭공정 감시 및 제어에의 응용)

  • Kim, Tae-Yong;Choi, Deok-Ki;Chu, Chong-Nam;Kim, Jongwon
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.2
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    • pp.133-145
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    • 1996
  • This paper presents an indirect cutting force measuring system, which uses the current signals from the AC servo drive units of the horizontal machining center, with its applications to the adaptive regulation of the cutting forces in various milling processes and to the on-line monitoring of tool breakage. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that the indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The whole scheme has been embedded in the commercial machining center and a series of cutting experiments on the face cutting processes are performed. The adaptive controller reveals reliable cutting force regulating capability against the various cutting conditions. It is also shown that the tool breakage in milling can be detected within one spindle revolution by adaptively filtering the current signals. The effect of the cutter run-out has been considered for the reliable on-line detection of tool breakage.

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A Micro Turning Lathe Using Piezo Feed Driver (피에조 이송기구를 이용한 초소형 선반)

  • Ko Tae Jo;Jeong Jong Woon;Chung Byeong Mook;Kim Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.151-158
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    • 2005
  • Micro-machine tool is essential in the micro/meso cutting for the sake of saving of space, resources, and energy. In this research, a micro-turning lathe was fabricated with piezoelectric feed drive mechanism, and motion of each axis was generated by stepwise mechanism with two piezo actuators. The resolution to drive the axis was $0.05{\mu}m$ and position accuracy less than $2{\mu}m$ was assured. From the positioning experiment, piezo feed mechanism is good enough for the micro machine tools. Many fuming experiments were carried out with diamond-cutting tools to evaluate cutting capability of a machine tool. Continuous flow type chip could be obtained even if the cutting speed was very low due to small diameter of workpiece. However, thorough investigation about machineability in micro/meso cutting is inevitable to assure high quality surface roughness in micro machine tool.

A study on Processing technology of high-speed and high-accuracy for Metal Mold Cutting (금형가공을 위한 고속.고정도 가공기술의 연구)

  • 박희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.221-226
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    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 50m/min using the high speed ball screw. Also, a lot of problems have happened the feed and servo drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed/accuracy control for feed/servo drive system of high speed/accuracy. In this study, we make use of high performance vertical machine center with a ball screw of large-scale-lead. Also, we'll apply the high-speed/accuracy control technology in this part of feedforward control, multi-buffering block size, etc. Using the design of the mechanical element and high-speed precision control, the basic design concept can be established.

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A Study on the thermal behaviors of a machine tool with linear motors (리니어 모터를 적응한 공작기계의 열변형 특성에 관한 연구)

  • 김종진;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.36-40
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    • 2002
  • The development of feed drive system with high speed and accuracy has been a major issue in the machine tool industry. Linear motors can be used as the efficient tool to achieve fast feed mechanism and high accuracy. However. a high speed feed drive system with linear motors can generate heat problems such as the variation of temperature distribution and the resultant thermal stress. In this paper, the important heat sources and the resultant thermal errors are presented. The thermal deformation characteristics of the machine tool with linear motors were identified, which are thermal expansion of linear scale, shrinkage, expansion and bending in the machine tool structure.

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Performance Assessment for Feeding System of Ultraprecision Machine Tool Driven by friction Drive (마찰구동기구로 구동되는 초정밀 이송계의 특성 평가)

  • Song, Chang-Gyu;Sin, Yeong-Jae;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.64-70
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    • 2002
  • The positioning system fur the ultraprecision machine tool should have nanometer order of positioning resolution. For the purpose of achieving that resolution, various feed drive devices have been proposed and currently hydrostatic lead screw and friction drive are paid attention. It is reported that an angstrom resolution can be achieved by using twist-roller friction drive. So we have manufactured ultraprecision feeding system driven by the twist-roller friction drive and perform performance assessment for problem definition and solution finding. As a result, we found that the twist-roller friction drive is mechanically suitable for ultraprecision positioning but some considerations are needed to get higher resolution.

High Performance Speed Control of IPMSM Drive using Recurrent FNN Controller (순환 퍼지뉴로 제어기를 이용한 IPMSM 드라이브의 고성능 속도제어)

  • Ko, Jae-Sub;Chung, Dong-Hwa
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.9
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    • pp.1700-1707
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    • 2011
  • Interior permanent magnet synchronous motor(IPMSM) adjustable speed drives offer significant advantages over induction motor drives in a wide variety of industrial applications such as high power density, high efficiency, improved dynamic performance and reliability. Since the fuzzy neural network(FNN) is recognized general approximate method to control non-linearities and uncertainties, the development of FNN control systems have also grown rapidly. The FNN controller is compounded of fuzzy and neural network. It has an advantage that is the robustness of fuzzy control and the ability to adapt of neural network. However, the FNN has static problem due to their feed-forward network structure. This paper proposes high performance speed control of IPMSM drive using the recurrent FNN(RFNN) which improved conventional FNN controller. The RFNN has excellent dynamic response characteristics because of it has internally feed-back structure. Also, this paper proposes speed estimation of IPMSM drive using ANN. The proposed method is analyzed and compared to conventional FNN controller in various operating condition such as parameter variation, steady and transient states etc.