• 제목/요약/키워드: Fe-based powders

검색결과 95건 처리시간 0.029초

급속소결에 의해 제조된 Al2O3/Fe-Ni 나노복합재료의 미세조직 및 기계적 특성 (Microstructure and Mechanical Properties of Al2O3/Fe-Ni Nanocomposite Prepared by Rapid Sintering)

  • 이영인;이근재;장대환;양재교;좌용호
    • 한국분말재료학회지
    • /
    • 제17권3호
    • /
    • pp.203-208
    • /
    • 2010
  • A new High Frequency Induction Heating (HFIH) process has been developed to fabricate dense $Al_2O_3$ reinforced with Fe-Ni magnetic metal dispersion particles. The process is based on the reduction of metal oxide particles immediately prior to sintering. The synthesized $Al_2O_3$/Fe-Ni nanocomposite powders were formed directly from the selective reduction of metal oxide powders, such as NiO and $Fe_2O_3$. Dense $Al_2O_3$/Fe-Ni nanocomposite was fabricated using the HFIH method with an extremely high heating rate of $2000^{\circ}C/min$. Phase identification and microstructure of nanocomposite powders and sintered specimens were determined by X-ray diffraction and SEM and TEM, respectively. Vickers hardness experiment were performed to investigate the mechanical properties of the $Al_2O_3$/Fe-Ni nanocomposite.

Hardness and Corrosion Resistance of Surface Composites Fabricated with Fe-based Metamorphic Powders by High-energy Electron Beam Irradiation

  • Nam, Dukhyun;Lee, Kyuhong;Lee, Sunghak;Young, Kyoo
    • Corrosion Science and Technology
    • /
    • 제7권6호
    • /
    • pp.301-306
    • /
    • 2008
  • Surface composite layers of 1.9~2.9 mm in thickness were fabricated by depositing metamorphic powders on a carbon steel substrate and by irradiating with a high-energy electron beam. In the surface composite layers, 48~64 vol.% of $Cr_{2}B$ or $Cr_{1.65}Fe_{0.35}B_{0.96}$ borides were densely precipitated in the austenite or martensite matrix. These hard borides improved the hardness of the surface composite layer. According to the otentiodynamic polarization test results of the surface composites, coatings, STS304 stainless steel, and carbon steel substrate, the corrosion potential of the surface composite fabricated with 'C+' powders was highest, and its corrosion current density was lowest, while its pitting potential was similar to that of the STS304 steel. This indicated that the overall corrosion resistance of the surface composite fabricated with 'C+' powders was the best among the tested materials. Austenite and martensite phases of the surface composites and coatings was selectively corroded, while borides were retained inside pits. In the coating fabricated with 'C+' powders, the localized corrosion additionally occurred along splat boundaries, and thus the corrosion resistance of the coating was worse than that of the surface composite.

신공정에 의한 초미립 텅스텐계 복합분말 제조 (Fabrication of Ultrafine Tungsten-based Composite Powders by Novel Reduction Process)

  • 이동원
    • 한국분말재료학회지
    • /
    • 제19권5호
    • /
    • pp.338-342
    • /
    • 2012
  • A novel chemical method was evaluated to fabricate the ultrafine tungsten heavy alloy powders with bater-base solution made from the ammonium metatungstate (AMT), iron(II) chloride tetrahydrate ($FeCl_2{\cdot}4H_2O$), nickel(II) chloride hexahydrate ($NiCl_2{\cdot}6H_2O$) as source materials and the sodium tungstate dihydrate ($NaWO_4{\cdot}2H_2O$) as Cl-reductant. In the preparation of mixtures the amounts of the source components were chosen so as to obtain alloy of 93W-5Ni-2Fe composition(wt.%). The obtained powders were characterized by X-ray diffraction, XRF, field-emission scanning microscope (FESEM), and chemical composition was analyzed by EDX.

Preparation of gas-atomized Fe-based alloy powders and HVOF sprayed coatings

  • Chau, Joseph Lik Hang;Pan, Alfred I-Tsung;Yang, Chih-Chao
    • Advances in materials Research
    • /
    • 제6권4호
    • /
    • pp.343-348
    • /
    • 2017
  • High-pressure gas atomization was employed to prepare the Fe-based $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ alloy powder. The effect of flow rate of atomizing gas on the median powder diameter was studied. The results show that the powder size decreased with increasing the flow rate of atomizing gas. Fe-based alloy coatings with amorphous phase fraction was then prepared by high velocity oxygen fuel spraying (HVOF) of gas atomized $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ powder. Microstructural studies show that the coatings present dense layered structure and low porosity of 0.17% in about $200{\mu}m$ thickness. The Fe-based alloy coating exhibits an average hardness of about 1230 HV. Our results show that the HVOF process results in dense and well-bonded coatings, making it attractive for protective coatings applications.

초임계 유체법을 이용한 Pb(Fe1/2Nb1/2)O3분말 제조 (Preparation of Pb(Fe1/2Nb1/2)O3 Powders by Supercritical Fluid Method)

  • 임대영;김병규;최근목;홍석형;김태훈
    • 한국세라믹학회지
    • /
    • 제39권6호
    • /
    • pp.566-569
    • /
    • 2002
  • 일반적으로 Pb-계 복합 perovskite형 산화물들은 그 제조과정에서 중간상으로 알려진 pyrochore상을 통하여 최종적으로 합성된다. 본 연구에서는 Pb(Fe$_{1}$2/Nb$_{1}$2/)O$_3$를 대상으로 하여 고유전율, 고순도, 입자크기 및 저온 소결에 알맞은 Pb(Fe$_{1}$2/Nb$_{1}$2/)O$_3$분말을 초임계 유체의 장점과 autoclave내의 분리 반응 실험으로 285$^{\circ}C$,7.2MPa의 조건하에서 제조하였고, 제조되어진 분말들의 제반 특성들에 대하여 조사하였다.

리튬-철 산화물 전극의 제조 및 전류전위 순환 특성에 관한 연구 (A Study on the Fabrication of Lithium Iron Oxide Electrode and its Cyclic Voltammetric Characteristics)

  • 정원중;주재백;손태원
    • 전기화학회지
    • /
    • 제2권3호
    • /
    • pp.156-162
    • /
    • 1999
  • 본 연구에서는 리튬전지 내 양극 재료로서 리튬-철계 산화물의 응용가능성을 모색하기 위하여 여러 제조방법에 따라 변화되는 전기화학적 특성을 고찰하고자 하였다. 철산화물에 대한 기본적인 양극 전기화학적 특성을 관찰하기 위해 철판, 철분말을 산화시켜 제작한 전극과 FeOOH 분말로 제작한 전극을 전류전위 순환실험을 실행하였다. 그 결과 철판과 FeOOH분말 전극의 경우 거의 리튬 층간의 산화-환원 반응이 일어나지 않음을 알 수 있었으며 철 분말의 산화물 전극에서는 리튬이온의 환원반응 피크는 보이나 산화반응은 거의 관찰되지 않았다. 또한 출발 물질 $FeCl_3-6H_2O,\;NaOH.\;LiOH$를 혼합하여 저온으로 가열하여 층상의 $LiFeO_2$를 합성하였으며, 출발 물질의 조성비를 바꾸어 그 영향을 조사하였다. 그 결과 NaOH의 첨가량이 증가할수록 전극의 용량과 효율은 감소하나 용량의 감소율은 작아짐을 알 수 있었다. $NaOH/FeCl_3/LiOH$의 몰 비를 2/1/7로 조성하여 합성하였을 때 가장 큰 용량을 보였으나 효율은 30회 순환 후 급격히 감소하였다.

사출성형용 Nylon 6계 Nd-Fe-Co-Zr-B 펠렛의 자기특성 (Magnetic Properties of Nylon 6 based Nd-Fe-Co-Zr-B Pellets for Injection Molding)

  • 최승덕;이우영;양충진
    • 한국자기학회지
    • /
    • 제3권1호
    • /
    • pp.34-40
    • /
    • 1993
  • 급속냉각기술로 제조된 $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ 합금분말을 사용하여 사출성형용 자성 펠렛을 제조하였다. 입도분포가 다른 두 종류의 분말($38~75\;\mu\textrm{m}$$75~50\;\mu\textrm{m}$)을 사용하여 열가소성(Nylon 6) 펠렛을 제조한 후 자성분말의 임계분율(critical volume fraction) 을 결정하고 수지자석의 성형밀도에 따른 자기특성을 고찰하였다. Nylon 6 수지를 사용한 Nd-Fe-Co-Zr-B계 펠렛은 분말입도가 $38~75\;\mu\textrm{m}$인 경우 임계 부피분율은 70%로 나타났고, 그때의 성형밀도는 이론밀도 의 90%를 상회 했으나 $75~150\;\mu\textrm{m}$ 분말의 경우는 같은 분율에서 이론밀도의 87% 수준에 머물렀다. 최적의 자기특성은 분말에 윤활제로서 silicone oil만을 0.5wt.% 첨가한 경우이며 이때의 자기특성으로, $(BH)_{max}=5.2\;MGOe,\;B_{r}=5.1\;kG$ 그리고 $_{i}H_{c}=8.8\;kOe$의 높은 수준을 보였다. Nylon 6수지자석의 성형밀도를 예측할 수 있는 경험식으로서, ${\rho}(g/cm^{3})=1.1+K.V_{s}$을 얻었으며 K(5.3~5.6)는 자성분말 입도에 따른 기울기 상수이고 $V_{s}$는 분말의 부피분율이다.

  • PDF

Photocatal~ic Hydrogen Evolution with Platinum Loaded Cadmium-Iron-Sulfide Mixed Crystal Powders in Aque-ous Media

  • 조철래;박세진;김하석
    • Bulletin of the Korean Chemical Society
    • /
    • 제21권8호
    • /
    • pp.805-808
    • /
    • 2000
  • Mixed crystal powders based on Cd,Fe, and S have been synthesized by varying the ratio of CdS and $FeS_2in$ order to find a suitable material usefuI for the effectivc conversion of solar energy. Hydrogen gas was evolved only with CdS/Ptby photocatal ytic reaction under white light in an aqueous 1 M sodiumsulfite solution. From electrochemical studies of semiconductor electrodes. itwas shown that the onset potential shifted to the positive direction and that the bandgap energy also decreased as the molar ratio of Fe increased. A hydrogen evolution mechanism in terms of the conduction band potential and hydrogen evolution potential is proposed.

Fe계 연자성 합금 분말의 고온 압연시 자성특성에 미치는 압연인자들의 영향 (Effect of rolling parameters on soft-magnetic properties during hot rolling of Fe-based soft magnetic alloy powders)

  • 김휘준;이주호;이성호;박은수;허무영;배정찬
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.266-269
    • /
    • 2009
  • Iron-based soft magnetic materials are widely used as cores, such as transformer transformers, motors, and generators. Reducing losses generated from soft magnetic materials of these applications results in improving energy conversion efficiency. Recently, the new P/M soft magnetic material realized an energy loss of 68 W/kg with a drive magnetic flux of 1 T, at a frequency of 1 kHz, rivaling general-purpose electromagnetic steel sheet in the low frequency range of 200 Hz to 1 kHz. In this research, the effect of rolling parameters on soft magnetic properties of Fe-based powder cores was investigated. The Fe-based soft magnetic plates were produced by the hot powder rolling process after both pure Fe and Fe-4%Si powders were canned, evacuated, and sealed in Cu can. The soft magnetic properties such as energy loss and coercive power were measured by B-H curve analyzer. The soft magnetic properties of rolled sheets were measured under conditions of a magnetic flux density of 1 T at a frequency of 200 kHz. It was found that rolling reduction ratio is the most effective parameter on reducing both energy loss and coercivity because of increasing aspect ratio with reduction ratio. By increasing aspect ratio from 1 to 9 through hot rolling of pure Fe powder, a significant loss reduction of one-third that of SPS sample was achieved.

  • PDF

Electromagnetic Wave Absorption Properties in Fe-based Nanocrystalline P/M Sheets with Carbon Black and BaTiO3 Additives

  • Kim, Mi-Rae;Park, Won-Wook
    • 한국분말재료학회지
    • /
    • 제16권1호
    • /
    • pp.33-36
    • /
    • 2009
  • In order to increase the magnetic loss for electromagnetic(EM) wave absorption, the soft magnetic $Fe_{73}Si_{16}B_7Nb_3Cu_1$(at%) alloy strip was used as the basic material in this study. The melt-spun strip was pulverized using an attrition mill, and the pulverized flake-shaped powder was crystallized at $540^{\circ}C$ for 1h to obtain the optimum grain size. The Fe-based powder was mixed with 2 wt% $BaTiO_3$, $0.3{\sim}0.6$ wt% carbon black, and polymer-based binders for the improvement of electromagnetic wave absorption properties. The mixture powders were tape-cast and dried to form the absorption sheets. After drying at $100^{\circ}C$ for 1h, the sheets of 0.5 mm in thickness were made by rolling at $60^{\circ}C$, and cut into toroidal shape to measure the absorption properties of samples. The characteristics including permittivity, permeability and power loss were measured using a Network Analyzer(N5230A). Consequently, the properties of electromagnetic wave absorber were improved with the addition of both $BaTiO_3$ and carbon black powder, which was caused by the increased dielectric loss of the additive powders.