• Title/Summary/Keyword: Fatigue strength analysis

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Evaluation of Pulley Durability Considering the Variation of the Fatigue Strength (피로강도 변동성을 고려한 Pulley의 내구성 평가)

  • Shim, Hee-Jin;Kim, Chul-Su;Oh, Won-Chul;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.394-399
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    • 2004
  • In order to secure the safety of power steering system, it is necessary to perform the strength and the fatigue analysis of pulley in this paper. The applied stress distribution of the pulley subject to combined loads condition was obtained using finite element analysis. Based on these results, the fatigue life of the pulley with the variation of the fatigue strength was evaluated using durability analysis simulator. The optimal hole size to improved the safety of the pulley was investigated using parametric study. Moreover, the predicted fatigue life cycle with the simulator was verified by experimental tests.

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Fatigue Strength Estimation of the Fillet Weldments with Different Beveling Angle and Porosity (베벨각도와 미세기공에 따른 필렛 용접부의 피로강도평가에 관한 연구)

  • Hong, Chun-Hyi;Oh, Se-Jong;Lee, Won-Seok;Lee, Hyun-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1439-1446
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    • 2006
  • The fatigue test of the fillet weldments was executed with different beveling angles and porosities. The beveling angles of $0^{\circ}$, $45^{\circ}$ and $55^{\circ}$ were compared with fatigue lives. After the fillet weldment failure, the porosities which found at the fractured surface were observed to account the effect on fatigue life. Finite element analysis was performed to correlate the fatigue strength and the sizes and the locations of porosities. The stress-strain field was severely affected by the length of notch and the sizes and locations of porosities. Based on the quantitative analysis of porosity effect, the total volume of porosities was a key factor for fatigue strength of the fillet weldment.

Effect of Fatigue Strength in Fillet Weldments with Different Groove Angle and Porosity (필렛 용접 시 그루브 각도와 미세기공에 따른 피로강도의 영향)

  • Koo, Bon-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.9-16
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    • 2007
  • The fatigue test of the fillet weldments were executed with different groove angles and porosity. The groove angles of $90^{\circ}$, $45^{\circ}$ and $55^{\circ}$ were compared with fatigue lives. After the fillet weldment failure, the porosity which found at the fractured surface were observed to account the effect on fatigue life. Finite element analysis were performed to correlate the fatigue strength and the size & the location of porosity. The stress-strain field were severely affected by the length of notch and the size & location of porosity. Based on the quantitative analysis of porosity effect, the total volume of porosity was key factor for fatigue strength of the fillet weldment.

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An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear (냉간단조 베벨기어의 굽힘피로강도 평가)

  • 김재훈;사정우;김덕회;이상연
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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Study for Improving Fatigue Strength of Slurry Iron Sand Carrier (Slurry Iron Sand Carrier의 피로 강도 향상에 관한 연구)

  • Jang, Cheol-min;Kim, Dae-hun;Lee, Kyu-ho;Lee, Sang-bock;Koh, Myeong-Seob
    • Special Issue of the Society of Naval Architects of Korea
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    • 2015.09a
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    • pp.85-92
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    • 2015
  • In general, when ships are designed, structural strength and fatigue strength must be verified based on the relative rules respectively. In case of Slurry Iron Sand Carrier designed to carry Iron-Sand saturated at water content, there is no special consideration of fatigue strength analysis. However, this vessel is similar to Ore Carrier in consideration of the overall characteristics of loaded cargo and the shape of cargo hold. Therefore we verified fatigue strength based on fatigue analysis procedure of ore carrier in DNV Rules and carried out the study for improving of fatigue strength of Slurry Iron Sand Carrier.

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Fatigue Life Prediction of CFRP using Fatigue Progressive Damage Model (피로누적손상을 이용한 직조 CFRP의 피로수명 예측)

  • Jang, Jae-Wook;Cho, Je-Hyoung;Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.3
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    • pp.248-254
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    • 2015
  • The strength and fatigue life of Satin and Twill-woven CF/epoxy composite(CFRP) have been investigated. Damage mechanism fatigue method has been used to assess fatigue damage accumulation. It is based on measured residual stiffness and residual strength of carbon-fiber reinforced plastic(CFRP) laminates under cyclic loading. Fatigue damage evolution in composite laminates and predict fatigue life of the laminates were simulated by finite element analysis(FEA) method. The stress analysis was carried out in MSC patran/Nastran. A modified Hashin's failure criterion di rmfjapplied to predict the failure of the experimental data of fatigue life but a Ye-delamination criterion was ignored because of 2D modeling. Almost linear stiffness and strength degradation were observed during most of the fatigue process. These stress distribution data were adopted in the simulation to simulate fatigue behavior and estimate life of the laminates. From the results, the predicted fatigue life is more conservatively estimated than the experimental results.

Fatigue Assessment of High Strength Steel with Butt Welded Joints for the Root Gap Difference (고강도강 맞대기 용접 시험편의 루트갭 변경에 따른 피로강도 평가)

  • Kim, Ho-Jung;Kang, Sung-Won;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.1
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    • pp.56-61
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    • 2011
  • In this study, a series of fatigue tests was conducted to evaluate fatigue strength for the root gap difference with high strength steel with butt welded joints. A finite element analysis using effective notch stress method was also performed to compare effective notch factors each other with butt welded specimens made by copper backing. The results of fatigue tests were classified according to the root gap difference. Fatigue life of butt welded specimens is presented for determining the root gap of high strength steel with butt welded joints in terms of fatigue strength. Then effective notch stress was applied to interpret fatigue strength of butt welded specimen model which is reflected actual measured dimensions. As a result, fatigue strength of high strength steel with butt welded specimens is increased by root gap gets longer in length.

Statistical Investigateion of Fatigue Life Predictioin of the Spot Welded Lap Joint(II) ; to verity reliabilty of fatigue strength estimatioin method (Spot 용접이음재의 피로수명 예측에 관한 확률적 검토(II) : 피로강도 평가법의 신뢰성 검증)

  • 손일선;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.242-249
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    • 1999
  • Spot welding is very important and useful technology in fabrication of an automobile body structure. Because fatigue strength of the spot welding point is however considerably lower than parent metal due to stress concentration at the nugget edge, accurate stress analysis and fatigue stength evaluation of spot welded lap joint are very important to valuate the reliability and durability of automobile body structure and to establish a criterion of long life fatigue design. Many invetigators have studied so far onsystematic fatigue strength evaluation with various methods. It is however necessary to verify their reliability and abailability for practical application to fatigue design of spot welded structure, Thus,in this study, fatigue strength evaluation methods of spot welded lap joint. which are the maximum principal stress method. the fracture and availability with the Weibull probability distribution. From the results, it was found that reliability and availability withe the Weibull probaility distribution. From the results, it was found that reliability and availability of the suggest fatigue strength estimation methods methods were higher than $\Delta$P-$N_f$ relation. However, among them , reliability of the maximum pricipal stress method was the highest.

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Study on the Design of Upper Deck Hatch Corner Insert Plates of Large Container Carriers (대형 컨테이너선 상갑판 해치코너부 보강판의 설계에 관한 연구)

  • Park, Sung-Gu;Lee, Joo-Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.3 s.147
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    • pp.331-339
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    • 2006
  • The objective of this paper is to calculate the fatigue strength for upper deck hatch corner insert plate of large container carriers without wave load analysis and global finite element analysis at the initial design stage. Wave load analysis and global F.E. analysis for three container carriers have been performed by GL(Germanischer Lloyd) procedure to propose the equation for hatch corner stress range which is the important factor in fatigue strength calculation. Considering the restraining effect of bulkhead, three types of equation, that is, single tight bulkhead, double tight bulkhead and support bulkhead have been proposed. Using the proposed equations, a simplified fatigue analysis based on GL rules has been performed for two container carriers of which fatigue strength analysis was carried out by GL. From the comparison between fatigue strength result of using the proposed equations and that of GL, it has been found that proposed stress range equations are useful for scantling of upper deck hatch corner insert plates for over 8,000 TEU class container carriers.

Structural and Fatigue Strength Evaluation of a Fairlead Chain Stopper for Floating Offshore Wind Turbines (10 MW급 부유식 해상풍력장치용 패어리드 체인스토퍼의 구조 및 피로 강도 평가)

  • Youngjae Yu;Sanghyun Park;Youngsik Jang;Sangrai Cho
    • Journal of Wind Energy
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    • v.14 no.4
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    • pp.5-12
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    • 2023
  • In this study, a structural and fatigue strength evaluation of the Fairlead Chain Stopper (FCS) was performed as a part of the development of a disconnectable mooring system to be applied to 10MW floating offshore wind power generation systems. To estimate the load acting on the FCS, a 10 MW semi-submersible floater was designed using the 10 MW wind turbine developed by Technical University of Denmark(DTU). The minimum breaking load (MBL) of the grade R5 and 147mm mooring chain was applied for the FCS strength analysis. The fatigue load was obtained from the coupled analysis results conducted by a collaborating research institute. The structural and fatigue safety of FCS were evaluated in accordance with DNV codes. From the evaluation results, it was confirmed that the FCS satisfies the structural and fatigue safety requirements.