• Title/Summary/Keyword: Fast charger

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Development of 50kW High Efficiency Modular Fast Charger for Both EV and NEV (EV와 NEV 겸용 50kW급 고효율 모듈형 급속충전기 개발)

  • Kim, Min-Jae;Kim, Yeon-Woo;Prabowo, Yos;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.5
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    • pp.373-380
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    • 2016
  • In this paper, a 50-kW high-efficiency modular fast charger for both electric vehicle (EV) and neighborhood electric vehicle (NEV) is proposed. The proposed fast charger consists of five 10-kW modules to achieve fault tolerance, ease of thermal management, and reduce component stress. Three-level topologies for both AC-DC and DC-DC converters are employed to use 600V MOSFET, resulting in ease of component selection and increase in switching frequency. The proposed three-level DC-DC converter with coupled inductor and its hybrid switching method can reduce the circulating current under wide output voltage range. A 50-kW prototype of the proposed fast charger was developed and tested to verify the validity of the proposed concept. Experimental results show that the proposed fast charger achieves a rated efficiency of 95.2% and a THD of less than 3%.

Design and Implementation of Enhanced Resonant Converter for EV Fast Charger

  • Ahn, Suk-Ho;Gong, Ji-Woong;Jang, Sung-Roc;Ryoo, Hong-Je;Kim, Duk-Heon
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.143-153
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    • 2014
  • This paper presents a novel application of LCC resonant converter for 60kW EV fast charger and describes development of the high efficiency 60kW EV fast charger. The proposed converter has the advantage of improving the system efficiency especially at the rated load condition because it can reduce the conduction loss by improving the resonance current shape as well as the switching loss by increasing lossless snubber capacitance. Additionally, the simple gate driver circuit suitable for proposed topology is designed. Distinctive features of the proposed converter were analyzed depending on the operation modes and detail design procedure of the 10kW EV fast charger converter module using proposed converter topology were described. The proposed converter and the gate driver were identified through PSpice simulation. The 60kW EV fast charger which generates output voltage ranges from 50V to 500V and maximum 150A of output currents using six parallel operated 10kW converter modules were designed and implemented. Using 60kW fast charger, the charging experiments for three types of high-capacity batteries were performed which have a different charging voltage and current. From the simulation and experimental results, it is verified that the proposed converter topology can be effectively used as main converter topology for EV fast charger.

Fast Charging Photoflash Capacitor Charger with Wide Range Current Limiter

  • Choi, Won-Ho;Lee, Woo-Kwan;Kim, Soo-Won
    • Journal of IKEEE
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    • v.11 no.4
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    • pp.315-321
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    • 2007
  • The fast charging photoflash capacitor charger with wide range current limiter is presented. By using proposed control logic block and wide range current limiter, the photoflash capacitor charger can reduce charging time and control life of battery for user convenience. The proposed photoflash capacitor charger has 3s charging time at 3.3V battery voltage, 1.2A current limit condition. It is well-suited for portable device application like digital camera, digital video camera, and mobile phone with camera.

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Development of 50kW High Efficiency Fast Charger with Wide Charging Voltage Range (넓은 충전전압 범위를 갖는 50kW급 고효율 급속충전기 개발)

  • Park, Jun-Sung;Kim, Min-Jae;Jeong, Heon-Soo;Kim, Joo-Ha;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.3
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    • pp.267-274
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    • 2016
  • In this study, a fast charger for electric vehicle with wide charging voltage range is proposed. To achieve high efficiency, three-level topologies are employed for the AC-DC and DC-DC converters. Given that the output range of the DC-DC converter in fast chargers is quite wide, the circulating current of conventional three-level converter will increase under low voltage condition. The proposed hybrid switching method mitigates this issue. When a coupled inductor is used on the output side, the circulating current is further reduced, and the switches $S_2$, $S_3$, $S_6$, and $S_7$ achieve turning-off under the ZCS condition. Experimental results from a 50 kW prototype are provided to validate the proposed charger, and a rated efficiency of 95.9% is obtained.

The Design and Applications of LCC Resonant Converter (LCC 공진형 컨버터를 적용한 산업용 전원장치 응용연구)

  • Ahn, Suk-Ho;Jang, Sung-Roc;Ryoo, Hong-Je
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.6
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    • pp.566-572
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    • 2015
  • This study introduces an LCC resonant converter operating on a continuous conduction mode. The LCC resonant converter has the advantage of improving system efficiency, especially under the rated load condition, because it can reduce conduction loss by improving the resonance current shape and switching loss by increasing the lossless snubber capacitance. The proposed LCC resonant converter is applied to various applications, including a 60 kW EV fast charger, a 24 kJ/s high-voltage capacitor charger, and a 20 kV, 20 kW high-precision DC power supply. Experimental results prove that the proposed LCC resonant converter topology can be effectively used as a converter topology for these applications.

Development of EV Fast Charger using Vienna Rectifier (비엔나 정류기를 이용한 전기자동차용 급속충전기 개발)

  • Prabowo, Yos;Kim, Minjae;Kim, Sangjin;Choi, Sewan
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.199-200
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    • 2015
  • The paper describes the development of Fast Charger by using Vienna Rectifier as AC/DC converter. The Vienna Rectifier is proven to have a high efficiency performance as well as a prominent power quality performance on AC side of the fast charger. The Vienna Rectifier is compared to other topology, especially T-type inverter, and analyzed carefully. Experimental results from a 10kW prototype are provided to validate the theoretical consideration.

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Charging Behavior Analysis of Electric Vehicle (전기자동차 충전행태분석)

  • PARK, Kyuho;JEON, Hyeonmyeong;JUNG, Kabchae;SON, Bongsoo
    • Journal of Korean Society of Transportation
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    • v.35 no.3
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    • pp.210-219
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    • 2017
  • Electric vehicles, which are attracting attention as eco-friendly vehicles, have been increasing in number since 2011 in Korea. The purpose of this study is to analyze the efficient operation of existing charging stations and factors to consider when installing additional charging stations based on the case of Jeju Island where the electric vehicle penetration rate is high and the charging infrastructure is relatively well established. The characteristics of using electric car charging stations by region, type of facility, and time of day are analyzed. As a result of analyzing the frequency of using the charger installed in Jeju Island, the utilization of both the fast charger and the slow charger is found to be concentrated in a specific area. The usage rate of charger installed in a business facility and a public parking lot is high in both fast charger and slow charger. However, according to the usage rate by time of day, the fast charger has a high utilization rate throughout the afternoon, while the use of a slow charger is concentrated in the morning. In order to enable users to utilize the electric vehicle charging station efficiently, it is necessary to provide a publicity guide for the charging station having a low utilization rate, a notice for using the charger, and a notification of completion of charging. Considering the charging demand, the area where the charger is not yet installed should be considered as the area to install the charger, and in addition, the additional installation should be considered in the area and the facility where the amount of charge is large. Service improvement is expected to be possible by utilizing actual electric vehicle charging behavior analysis result.

A Security Threats in Wireless Charger Systems in M2M (M2M에서 무선충전 시스템의 보안 위협)

  • Lee, Keun-Ho
    • Journal of the Korea Convergence Society
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    • v.4 no.1
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    • pp.27-31
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    • 2013
  • The fast-paced development in the field of wireless charger based on M2M, which is available anytime and anywhere, is being underway in accordance with the development of IT technology. Wireless charger technology in M2M has various security threats because it is based on wireless network. The purpose of this paper is to examine the threats of authentication and payment attacks based on wireless network attacks, and to propose the response technique that fit the situation of the wireless charger service by modifying the existing detecting authentication and payment through wireless charger.

A Single-Stage AC-DC Power Module Converter for Fast-Charger (급속충전기용 파워 모듈을 위한 단일단 AC-DC 컨버터)

  • LE, Tat-Thang;Choi, Sewan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.5
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    • pp.384-390
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    • 2022
  • In this study, a single-stage, four-phase, interleaved, totem-pole AC-DC converter is proposed for a super-fast charger station that requires high power, a wide voltage range, and bidirectional operation capabilities and adopts various types of electric transport vehicles. The proposed topology is based on current-fed push-pull dual active bridge converter combined with the totem-pole operation. Owing to the four-phase interleaving effect, the bridge on the grid side can switch at 0.25, 0.5, and 0.75 to achieve a ripple-free grid current. The input filter can be removed theoretically. Switching methods for the duty of the secondary-side duty cycle are proposed, and they correspond to the primary duty cycle for reducing the circulating power and handling the total harmonic distortion. Therefore, the converter can operate under a wide voltage range. Experimental results from a 7.5 kW prototype are used to validate the proposed concept.

Development of the Switching Mode Conversion Type Pulse Charger for the Lead Battery of Solar Cell Generator Equipment by Fly-Back Converter Method (플라이백 컨버터방법에 의한 태양광발전설비의 납축전지 스위칭모드 전환형 펄스충전기 개발)

  • Shin, Choon-Shik;An, Young-Joo;Kim, Dong-Wan
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.1
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    • pp.20-26
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    • 2009
  • In this paper, the switching mode conversion type pulse charger by fly-back converter method for lead battery of the solar cell generator equipment is proposed. And we propose the control circuit and design method of insulated switching mode convert type pulse charger by fly-back convert method in the lead battery. The proposed system can minimize the current consumption by digital pulse. Also the proposed system can generate the constant 10[KHz] frequency, transmit the signal with main control system in the power control system. And it supervises the state of lead battery using one chip micro processor. The proposed the switching mode conversion type pulse charger by the fly-back converter method can charge fast and stabilize lead battery with nominal value 12[V], 20[AH]. Also we propose the design procedure of the power control circuit for turn ratio of fly-back inductor and determining method of values such as the charging current, bulk current, partial current, over current value and fixed charging voltage. The experiment results for the voltage and current wave for partial, bulk, over and fixed charging period show the good charging effect and performance. And the PCB and internal coupling diagram of the switching mode conversion type pulse charger by fly-back converter method is presented.