• Title/Summary/Keyword: Failure prediction monitoring

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A Study On Power Data Analysis And Risk Situation Prediction Using Smart Plug (스마트 플러그를 이용한 전력 데이터 분석 및 위험 상황 예측에 관한 연구)

  • Jung, Se Hoon;Kim, June Young;Park, Jun;Jang, Seung Min;Sim, Chun Bo
    • Journal of Korea Multimedia Society
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    • v.23 no.7
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    • pp.870-882
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    • 2020
  • It is that failure of equipment at the factory site causes personal injury and property damage. We are required a real-time monitoring and risk forecasting techniques to prevent for equipment failure. In this paper, we proposed a 3-phase smart plug and real-time monitoring system that can be used in factories, and collected environmental information and power information using a smart plug to analyze the data. In order to analyze the correlation between the risk situation and the collected data, we predicted the risk situation using Linear Regression, SVM, and ANN algorithms. As a result, the SVM and ANN algorithms obtained high predictive accuracy and developed a mobile app that could use it to check the risk forecast results.

Real-time Tool Condition Monitoring for Machining Operations

  • Kim, Yon-Soo
    • IE interfaces
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    • v.7 no.3
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    • pp.155-168
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    • 1994
  • In computer integrated manufacturing environment, tool management plays an important role in controlling tool performance for machining operations. Knowledge of tool behavior during the cutting process and effective tool-behavior prediction contribute to controlling machine costs by avioding production delays and off-target parts due to tool failure. The purpose of this paper is to review and develop the tool condition monitoring scheme for drilling operation to assure a fast corrective response to minimize the damage if tool failures occur. If one desires to maximize system through-put and product quality as well as tooling resources, within an economic environment, real-time tool sensing system and information processing system can be coupled to provide the necessary information for the effective tool management. The example is demonstrated as to drilling operation when the aluminum composites are drilled with carbide-tipped HSS drill bits. The example above is limited to the situation that the tool failure mode of drill bits is wear.

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Quality Control System Based on Cbm in Injection Molding Product (CBM 기반의 사출품 품질 관리 시스템)

  • Park, Hong-Seok;Kim, Jong-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.178-186
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    • 2009
  • Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

Monitoring of Cut-Slope Behavior with Consideration of Rock Structure and Failure Mode (개착사면의 구조적 특성과 파괴양상을 고려한 계측 해석)

  • Cho, Tae-Chin;Park, So-Young;Lee, Sang-Bae;Lee, Geun-Ho;Won, Kyung-Sik
    • Tunnel and Underground Space
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    • v.16 no.6 s.65
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    • pp.451-466
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    • 2006
  • Analysis of slope behavior concerning the structural characteristics of field rock mass can be processed by virtue of borehole information of joint orientation and position acquired from DOM drilled core. Anticipated sliding potential of pre-failed rock slope is analyzed and the regional slope instability is investigated by inspecting the hazardous joints and blocks the traces of which is projected on the cut-face. Cross section has been set at the center of rock slope and the traces of both joints and tetrahedral blocks, which potentially can induce the slope failure, are drawn to investigate the failure modes and the triggering mechanism. Automated monitoring system has been established to measure the slope movement and especially, inclinometer has been installed inside DOM borehole to analyze the slope movement by considering the internal rock structure. Algorithms for predicting the slope failure time have been reviewed and the significance of heavy rainfall on the slope behavior has been investigated.

Prediction of ultimate shear strength and failure modes of R/C ledge beams using machine learning framework

  • Ahmed M. Yousef;Karim Abd El-Hady;Mohamed E. El-Madawy
    • Structural Monitoring and Maintenance
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    • v.9 no.4
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    • pp.337-357
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    • 2022
  • The objective of this study is to present a data-driven machine learning (ML) framework for predicting ultimate shear strength and failure modes of reinforced concrete ledge beams. Experimental tests were collected on these beams with different loading, geometric and material properties. The database was analyzed using different ML algorithms including decision trees, discriminant analysis, support vector machine, logistic regression, nearest neighbors, naïve bayes, ensemble and artificial neural networks to identify the governing and critical parameters of reinforced concrete ledge beams. The results showed that ML framework can effectively identify the failure mode of these beams either web shear failure, flexural failure or ledge failure. ML framework can also derive equations for predicting the ultimate shear strength for each failure mode. A comparison of the ultimate shear strength of ledge failure was conducted between the experimental results and the results from the proposed equations and the design equations used by international codes. These comparisons indicated that the proposed ML equations predict the ultimate shear strength of reinforced concrete ledge beams better than the design equations of AASHTO LRFD-2020 or PCI-2020.

A Study on the Wear Detection of Drill State for Prediction Monitoring System (예측감시 시스템에 의한 드릴의 마멸검출에 관한 연구)

  • 신형곤;김태영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.103-111
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    • 2002
  • Out of all metal-cutting process, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. There are two systems, Basic system and Online system, to detect the drill wear. Basic system comprised of spindle rotational speed, feed rates, thrust torque and flank wear measured by tool microscope. Outline system comprised of spindle rotational speed feed rates, AE signal, flank wear area measured by computer vision, On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. The output was the drill wear state which was either usable or failure. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

A Study on Analysis of Propagation Speed of Power Frequency by Generation Drop (발전기 탈락에 따른 주파수의 전파속도 해석에 관한 연구)

  • Kim, Hak-Man;Park, Chul-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.63 no.4
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    • pp.295-300
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    • 2014
  • The frequency is an important operating parameter of a power system. There is an increasing importance of constant monitoring of frequency to achieve stable power supply by WAMS(wide area monitoring system) and FNET(Frequency Monitoring Network). This paper is part of development of a network-based frequency monitoring and failure prediction system for wide-area intelligent protection relaying. In this paper, analysis of propagation speed of power frequency by generation drop using the PSS/E was carried out. For dynamic analysis, the 11 metropolitan areas offices of KEPCO divided into five groups of Seoul, Gangwon, Chungcheong, Honam, and Yeongnam group, study was performed.

Deep Learning Approaches to RUL Prediction of Lithium-ion Batteries (딥러닝을 이용한 리튬이온 배터리 잔여 유효수명 예측)

  • Jung, Sang-Jin;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.21-27
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    • 2020
  • Lithium-ion batteries are the heart of energy-storing devices and electric vehicles. Owing to their superior qualities, such as high capacity and energy efficiency, they have become quite popular, resulting in an increased demand for failure/damage prevention and useable life maximization. To prevent failure in Lithium-ion batteries, improve their reliability, and ensure productivity, prognosticative measures such as condition monitoring through sensors, condition assessment for failure detection, and remaining useful life prediction through data-driven prognostics and health management approaches have become important topics for research. In this study, the residual useful life of Lithium-ion batteries was predicted using two efficient artificial recurrent neural networks-ong short-term memory (LSTM) and gated recurrent unit (GRU). The proposed approaches were compared for prognostics accuracy and cost-efficiency. It was determined that LSTM showed slightly higher accuracy, whereas GRUs have a computational advantage.

Slope Failure Predicting Method Using the Monitoring of Volumetric Water Content in Soil Slope (흙사면의 체적함수비 계측을 통한 사면파괴 예측기법 개발)

  • Kim Man-Il;Nishigaki Makoto
    • The Journal of Engineering Geology
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    • v.16 no.2 s.48
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    • pp.135-143
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    • 2006
  • This study presents the results of a series of laboratory scale slope failure experiments aimed at clarifying the process and the condition leading to the initiation of rainfall-induced slope failures. For the evaluation of hydrologic response of the model slopes in relation the process of failure initiation, measurements were focused on the changes in volumetric water content during the initiation process. The process leading to failure initiation commences by the development of a seepage face. It appears reasonable to conclude that slope failures are a consequence of the instability of seepage area formed at the slope surface during rainfall period. Therefore, this demonstrates the importance of monitoring the development seepage area for useful prediction about the timing of a particular failure event. The hydrologic response of soil slopes leading to failure initiation is characterized by three phases (phase I, II and III) of significant increase in volumetric water content in association with the ingress of wetting front and the rise of groundwater level within the slope. The period of phase III increase in volumetric water content can be used to initiate advance warning towards a failure initiation event. Therefore, for the concept outlined above, direct and continuous monitoring of the change in volumetric water content is likely to provide the possibility for the development of a reliable and effective means of predicting the occurrence of rainfall-induced slope failures.

Comprehensive Monitoring System for the Prediction of Failure Behavior and the Ground Control of Large Scale Underground Excavation (대규모 지하공동의 파괴거동 예측 및 지반제어를 위한 종합시스템)

    • Tunnel and Underground Space
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    • v.8 no.2
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    • pp.130-138
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    • 1998
  • Comprehensive monitoring system for the safe and economical excavation of underground opening has been established by employing the 3 independent models each of which can i) predict the ultimate convergence, ii) assess the in-situ stresses and the elastic modulus of excavating rock, iii) calculate the time-dependent opening behavior with respect to the face advance rate and support pressure at the equilibrium state. Accuracy of each model has been verified through illustrative examples. The step-by-step procedures of comprehensive monitoring system for analyzing the rock behavior and the optimum support installation has been explained. The capability and applicability of this system to the practical excavation also has been discussed.

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