• Journal of the Korean Society of Systems Engineering
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• v.9 no.1
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• pp.65-84
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• 2013

This paper introduces a systems engineering approach to reliability centered maintenance to address some of the weaknesses. Reliability centered maintenance is a systematic, disciplined process that produces an efficient equipment management strategy to reduce the probability of failure [1]. The study identifies the need for RCM, requirements analysis, design for RCM implementation. Value modeling is used to evaluate the value measures of RCM. The system boundary for the study has been selected as containment spray pump and its motor drive. Failure Mode and Criticality Effects analysis is applied to evaluate the failure modes while the logic tree diagram used to determine the optimum maintenance strategy. It is concluded that condition based maintenance tasks should be enhanced to reduce component degradation and thus improve reliability and availability of the component. It is recommended to apply time directed tasks to age related failures and failure finding tasks to hidden failures.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.24 no.4
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• pp.358-363
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• 2012

The simulation investigation on the availability of LNG plant with scenario of failure events and failure rate has been carried out. This study focuses on the availability, productivity, criticality induced by failure rate of major equipment. The methodologies for simulation such as the equipment classification of LNG plant and failure type and event schematic are established. The availability and mean time to repair have second order function profile in the all cases except general equipment, but these profiles have different inclination. The production and criticality of the specified LNG plant, simulated by Monte-Carlo algorithm, is located in the range of P = 86~92% and PL = 6~13%.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.19 no.8
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• pp.1973-1980
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• 2015

The combat system has a different purpose depending on its mission. All functions of combat system are important, but, the components that related main functions for the purpose, are important than other components. Also, the hit probability of component is proportional to area of the component. Therefore, when we analyze vulnerability of combat system, to consider the importance and hit probability of component. Thus to improve reliability of combat system, we apply the analyzed result to design combat system. In this paper, we develop a vulnerability analysis program based on criticality which calculated from importance and hit probability of components by related researches. To do this, we propose a methodology to apply criticality of components, and define classification rates for calculating criticality based on FMECA. Additionally, we propose a technique of vulnerability analysis using criticality of components, and apply the proposed technique to develop and test the vulnerability analysis program for automation of analysis.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.7
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• pp.3444-3449
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• 2013

The control module controlling points has become high-tech. but the introduction of relevant company's inspection intervals and methods, and the adoption of the way which is used in relay interlock system became the cause of a failure by excessive and incorrect maintenance. The Human error in failure recovery process can cause vital accidents including train derailment, the points monitoring system could prevent this problem by monitoring points' operation condition in real time. After conducting the changed inspection intervals that applied the results of the criticality of each failure type, MTBF, MTTR, availability, maintainer's opinion, the work became simplified, and, the failure did not occur for 4 consecutive years in contrast to the previous annual average of 11 failures.

• International Journal of Naval Architecture and Ocean Engineering
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• v.11 no.1
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• pp.11-21
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• 2019

In product design, the initial design stage is being increasingly emphasized because it significantly influences the successive product development and production stages. However, for larger and more complex products, it is very difficult to accurately predict product reliability in the initial design stage. Various design methodologies have been proposed to resolve this issue, but maintaining reliability while exploring design alternatives is yet to be achieved. Therefore, this paper proposes a methodology for conceptual design considering reliability issues that may arise in the successive detailed design stages. The methodology integrates the independency of axiomatic design and the hierarchical structure of failure mode, effects, and criticality analysis (FMECA), which is a technique widely used to analyze product reliability. We applied the proposed methodology to a liquefied natural gas fuel gas supply system to verify its effectiveness in the reliability improvement of the design process.

• Journal of the Korean Society of Safety
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• v.19 no.4 s.68
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• pp.36-41
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• 2004

This paper presents an qualitative assessment for hazard on the electric power installations of a construction field using FMEL The power installations have the mission to maintain the highest level of service reliability on the works. The more capital the electric power invest the higher service reliability they plausibly will achieve. However, because of limited resources, how effectively budgets can be allocated to achieve service reliability as high as possible. The assessment typically generates recommendations for increasing component reliability, thus improving the power installation safety. The FMEA tabulates the failure modes of components and how their failure affects the power installations being considered. Tn order to estimate the risks of a failures, the FMEA presents criticality estimation or risk priority number using the severity, occurrence, and detectability. The results showed that the highest components of the risk priority number among components were condenser, transformer, MCCB and LA. And In case of the criticality estimation, the potential failure modes were abnormal temperature rise, insulation oil leakage, deterioration for the transformer, overcurrent for the MCCB and operation outage fir the LA.

• Journal of Korean Society of Environmental Engineers
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• v.35 no.11
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• pp.763-768
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• 2013

The simulation investigation on the availability with failure density function of major equipment for a sewage treatment plant has been carried out. This study focuses on the availability of the plant and criticality with equipment module induced by component layout and its failure function. The equipment classification of sewage treatment plant and its failure function are established. Also solution methodologies are introduced as Monte-Carlo simulation method and event algorithm for uncertainty problem. The availability in the case of serial connection of equipment with all exponential function is calculated as around 50.4%. In other case of parallel combination with back up equipment, the availability showed over 80.1%. The criticality that a ffects availability showed high value over 77% in the dehydration and concentration process of sludge.

• Journal of Korean Society for Quality Management
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• v.45 no.4
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• pp.665-676
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• 2017

Purpose: The purpose of this paper proposes an effective and systematic methods of risk management in product development project. Methods: This paper first discusses what risk factors be considered during product development period and then presented a model for preventive risk management. For that, this paper proposes how to evaluate the risk factors and risk events, and how to select prevention action for managing risk factors effectively. For this process, this paper uses well-known quality tools such as House of Quality (HOQ) and Failure Mode and Effects Criticality Analysis (FMECA) methods. Results: There is an inherent need for the development of robust risk management framework in order for product development projects to be successful. The identification and quantification of risk factors, risk events, and prevention actions can have significant effects on the success of a product development projects. Project managers can implement the proposed model to improve project success. Conclusion: The findings showed that this method would be effective for project managements in dealing with risk management issues in product development projects. This method presented would be an one of good guidelines for practitioners in the industry.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.1
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• pp.58-65
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• 2008

Reliability-Centered Maintenance plan for maintenance schedule of generating unit is being assessed in this paper. Maintenance schedule is a key index that can be used to determine stability and cost. In this paper, stochastic FMECA is described for the life assessment by using probability distribution, and combustion-turbine generations in Korean power systems have been assessed for maintenance schedule. Such an assessment can be a useful guide for maintenance plans in restructured power industry.

• Journal of the Korean Society of Systems Engineering
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• v.12 no.1
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• pp.105-112
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• 2016

An aircraft must be designed to minimize system failure rate for obtaining the aircraft safety, because the aircraft system failure causes a fatal accident. The safety of the aircraft system can be predicted by analyzing availability, reliability, and maintainability of the system. In this study, the reliability and the maintainability of the hydraulic system are analysed except the availability, and therefore the reliability and the maintainability analysis process and the results are presented for a helicopter hydraulic system. For prediction of the system reliability, the failure rate model presented in MIL-HDBK-217F is used, and MTBF is calculated by using the Part Stress Analysis Prediction and quality/temperature/environmental factors described in NPRD-95 and MIL-HDBK-338B. The maintainability is predicted by FMECA(Failure Mode, Effect & Criticality Analysis) based on MIL-STD-1629A.