• Title/Summary/Keyword: Factory Automation System

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Design of a DC Motor Controller for FA (FA용 직류전동기 제어기 설계)

  • 오진석
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.49-57
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    • 1994
  • In this paper, a speed controller using a controller is implemented and applied to a DC motor for FA ( Factory Automation ). The objective of this paper treats the analytical and experimental studies on the improvement of control circuit and control method using a SCR-LEONARD circuit for the speed control of DC motor. This system is concerned with stabilization of single input or single output systems, so the plant (SCR-LEONARD+DC motor) is simplified to the first order system. The parameters for the PID controller are obtained by the transient-response tunning method, and this control scheme has a backward-shift operator. The control algorithms (Chopper+transient response tunning) is used to check the performance of PID Controller through Computer simulations and experiments. The good experiment results show that the direct control of the DC motor applied to industrial field such oi factory automation.

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Remote Monitoring and Control of PLC Using TCP/IP Communication (TCP/IP 통신을 이용한 PLC 원격 감시 및 제어)

  • 고덕현;이순걸
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.140-143
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    • 2000
  • This research presents new type of remote monitoring and control solution of PLC that can be used bi-directional and efficient management of factory automation through internet. This system has client/server architect for information handling between PLC and remote computer where a user can control and monitor target PLC. Actually the authors redirect RS232C connection between PLC and server computer into Internet connection between PLC and remote client computer using supplied PLC tool program So user feel like in front of PLC panel when he operates remote PLC through Internet. Each client/server program is constructed with Java language for security. In this paper the internet-based remote control system was proposed and proved validity by being applied to redirection of PLC control for factory automation.

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The Development of the Korean Life Change Unit Model for Accident Prevention - Focused on the Married Workers Living in the Middle Area - (재해방지를 위한 한국형 생활변화단위 모형의 개발 - 중부지역 거주 기혼 근로자를 중심으로 -)

  • Kang Young-Sig;Choi Man-Jin
    • Journal of the Korean Society of Safety
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    • v.19 no.3 s.67
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    • pp.118-123
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    • 2004
  • The more the lift environment eastern idea, culture, factory automation system and information technology complicates, the more the various human error brings about. It brings about all kind of accidents and occupational diseases. Also the death and sickness or injury by psychological stress among the human error has increased every year. Therefore this paper describes the Korean lift change unit model through statistical testing with the proposed life change unit factors on the married workers living the middle area. The proposed model can be simply used in order to minimize the industrial accident and human error in real fields. Finally, the result will be helpful for the better safety management.

A Dedicated CAM for Welding Automation System in Assembly Line at Shipyards (조선 대조립 용접라인의 CAD/CAM 시스템 적용)

  • Kim, Eun-Jung;Lee, Si-Youl;Kim, Byung-Su;Park, Jin-Hyung;Park, Young-Jun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1757-1762
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    • 2003
  • For coping with various ship types easily, welding automation using CAD/CAM is demanded and and developed. In this paper we propose a dedicated CAM system which generates MACRO files to control robot manipulators. The paper contains CAD interface, virtual simulation, macro generation and job schedulling. At first, it defines and extracts weldline from CAD data, and generates proper MACRO programs. And it obtains optimum job schedules. This system removes the manual work, and consequently reduces the overall lead time. And it reduces costs and time for developing robot welding programs. This can be expanded to virtual factory simulation technology. Moreover, it is possible to apply this system for automation of Cutting and Painting

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Development of Climbing Hydraulic Robot System's Synchronizing Controller for Construction Automation (시공자동화를 위한 크라이밍 유압로봇시스템의 동기제어 컨트롤러 개발)

  • Cho, Nam-Seok;Kim, Chang-Won;Kim, Dong-In;Lee, Kyu-Won;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.167-169
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    • 2011
  • Construction Automation as a way to solve the problems of lack of skilled labor by decrease in construction population productivity and quality decrease. We are on the way to develop a construction automation system adequate for domestic circumstances in Korea; it is called RCA(Robotic-crane based Construction Automation) system. Climbing hydraulic robot system is a part of RCA system and makes Construction Factory(CF) climb next floor. The controller can control movement needs to be developed for CF safety. Synchronous control the actual field was applied to the controller logic and synchronous control of the process through which the safety has been verified. The purpose of this study that control of climbing hydraulic robot system behavior on real-time, and to improve safety for overall construction automation system through synchronous motion controller.

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Design and Implementation of Modbus Communications for Smart Factory PLC Data Collection (스마트팩토리 PLC 데이터 수집을 위한 Modbus 통신 설계 및 구현)

  • Han, Jin-Seok;Yoo, Jae-Soo
    • The Journal of the Korea Contents Association
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    • v.21 no.4
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    • pp.77-87
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    • 2021
  • Smart Factory refers to a factory that can be controlled by itself with an intelligent factory that improves productivity, quality and customer satisfaction by combining the entire process of manufacturing and production with digital automation solutions. The manufacturing industry around the world is rapidly changing, with Germany, Europe, and the United States at the center. In order to cope with such changes, the Korean government is also implementing a policy to spread the supply of smart factories for small and medium-sized companies, and related ministries and agencies such as the Ministry of Commerce, Industry and Energy, the Ministry of SMEs and Venture Business, the Korea Institute of Technology and Information Promotion, and local technoparks, as well as large companies such as Samsung, SK and LG are actively investing in smart manufacturing projects to support smart factories[1]. Factory Automation (FA) construction has many issues regarding the connection of heterogeneous equipment. The most difficult aspect of configuring various communications from various equipment is the reason. Although it may not be known if there are standards or products made up of the same company, it is not easy to build equipment that is old, up-to-date, and different use environments through a series of communications. To solve this problem, we would like to propose a method of communication using Modbus, one of FieldBus, which is one of the many industrial devices of PLC, a representative facility control system, and is used as a communication standard.

E.I.C. 통합 기술확보

  • 김성환
    • 전기의세계
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    • v.39 no.11
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    • pp.16-33
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    • 1990
  • 국내 공장자동화에 필요로하는 EIC통합기술을 산학연 공동개발을 통하여 100% 기술을 확보함으로서 국내에서도 국제 경쟁력을 갖춘 PLANT 수출기반을 구축할 수 있으며 향후 FACTORY AUTOMATION 제어 SYSTEM을 표준화함으로써 가격 및 품질관리 측면에서 대외 경쟁력을 갖춘 SYSTE 보급이 기대된다.

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Development of Sliding Roof System for High-rise Construction Factory Using Quality Function Deployment (품질기능전개를 이용한 고층건물 건설공장 구조체의 개폐식 지붕 시스템 개발)

  • Kim, Chang-Won;Kim, Baek-Joong;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.131-132
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    • 2011
  • Non-working days owing to climatic factors have been negatively affected in productivity of construction, such as delays of project completion times, decrease productivity of construction. Especially non-working days of steel erection work is about 58 days, it is influenced deleteriously to estimating uncertain construction duration. To solve this problem, Construction Factory(CF) and sliding roof system installed CF's upper side are developed in korea recently. This study is proposed the design of sliding roof system through assess relation of requirements and technical characteristics using Quality Function Deployment(QFD). The basis data for applying QFD is collected from literature reviews and questionnaires/interviews targeting system developer, experts and researchers.

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A study on the system integration for NC machining (NC 기계 가공에서의 시스템 통합화 연구)

  • 강용근;김기엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.167-169
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    • 1990
  • This paper describes the DNC technology as a partial approach to a achieving dr system integration of NC machines. The study deals with development of a system to unify NC machines by utilizing a DNC. The system is provided to have the potential of offering ft environment and application fundamentals to construct factory automation.

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Development of Smart Factory Diagnostic Model Reflecting Manufacturing Characteristics and Customized Application of Small and Medium Enterprises (제조업 특성을 반영한 스마트공장 진단모델 개발 및 중소기업 맞춤형 적용사례)

  • Kim, Hyun-Deuk;Kim, Dong-Min;Lee, Kyung-Geun;Yoon, Je-Whan;Youm, Sekyoung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.3
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    • pp.25-38
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    • 2019
  • This study is to develop a diagnostic model for the effective introduction of smart factories in the manufacturing industry, to diagnose SMEs that have difficulties in building their own smart factory compared to large enterprise, to identify the current level and to present directions for implementation. IT, AT, and OT experts diagnosed 18 SMEs using the "Smart Factory Capacity Diagnosis Tool" developed for smart factory level assessment of companies. They analyzed the results and assessed the level by smart factory diagnosis categories. Companies' smart factory diagnostic mean score is 322 out of 1000 points, between 1 level (check) and 2 level (monitoring). According to diagnosis category, Factory Field Basic, R&D, Production/Logistics/Quality Control, Supply Chain Management and Reference Information Standardization are high but Strategy, Facility Automation, Equipment Control, Data/Information System and Effect Analysis are low. There was little difference in smart factory level depending on whether IT system was built or not. Also, Companies with large sales amount were not necessarily advantageous to smart factories. This study will help SMEs who are interested in smart factory. In order to build smart factory, it is necessary to analyze the market trends, SW/ICT and establish a smart factory strategy suitable for the company considering the characteristics of industry and business environment.