• 제목/요약/키워드: Fabrication methods

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반도체 프로브 공정에서의 2단계 계층적 생산 계획 방법 연구 (Two-Level Hierarchical Production Planning for a Semiconductor Probing Facility)

  • 방준영
    • 산업경영시스템학회지
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    • 제38권4호
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    • pp.159-167
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    • 2015
  • We consider a wafer lot transfer/release planning problem from semiconductor wafer fabrication facilities to probing facilities with the objective of minimizing the deviation of workload and total tardiness of customers' orders. Due to the complexity of the considered problem, we propose a two-level hierarchical production planning method for the lot transfer problem between two parallel facilities to obtain an executable production plan and schedule. In the higher level, the solution for the reduced mathematical model with Lagrangian relaxation method can be regarded as a coarse good lot transfer/release plan with daily time bucket, and discrete-event simulation is performed to obtain detailed lot processing schedules at the machines with a priority-rule-based scheduling method and the lot transfer/release plan is evaluated in the lower level. To evaluate the performance of the suggested planning method, we provide computational tests on the problems obtained from a set of real data and additional test scenarios in which the several levels of variations are added in the customers' demands. Results of computational tests showed that the proposed lot transfer/planning architecture generates executable plans within acceptable computational time in the real factories and the total tardiness of orders can be reduced more effectively by using more sophisticated lot transfer methods, such as considering the due date and ready times of lots associated the same order with the mathematical formulation. The proposed method may be implemented for the problem of job assignment in back-end process such as the assignment of chips to be tested from assembly facilities to final test facilities. Also, the proposed method can be improved by considering the sequence dependent setup in the probing facilities.

완전 무치악 환자에서 CAD-CAM 기법을 이용한 상악 총의치 및 하악 임플란트 피개의치 수복: 증례 보고 (A case of digital maxillary complete denture and mandibular implant overdenture fabricated by CAD-CAM technique)

  • 김건민;오경철;김상현;한철관;김지환
    • 대한치과보철학회지
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    • 제59권4호
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    • pp.442-450
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    • 2021
  • 컴퓨터 지원 설계 및 제조 기법(CAD-CAM)은 치과 영역에서 급속도로 발전해온 분야로, 다양한 보철 치료 영역에 적용되고 있다. 이 중 절삭형 방식(Subtractive Manufacturing)으로 분류되는 절삭가공 기법을 이용한 의치 제작은 상용화된 디지털 총의치 제작 방식 중 하나이며, 동시에 첨가형 방식(Additive Manufacturing)으로 분류되는 레이저 소결 혹은 용융 기법을 활용하여 피개의치를 위한 금속구조물을 보다 효율적으로 제작할 수 있게 되었다. 본 증례에서는, CAD-CAM을 통해 절삭형 방식으로 제작한 상악 총의치와 3D 금속 프린팅을 이용한 금속구조물과 절삭형 방식으로 제작된 인공치를 접목한 하악 임플란트 피개의치를 제작하였다. 이를 통해 기능적, 심미적으로 적절한 임상적 결과를 얻었으므로 이를 보고하는 바이다.

(주)BYN블랙야크의 ESG 경영 실천 사례 : 국내 투명 페트병 자원순환 시스템을 중심으로 (ESG Management Practice Led by BYN Black Yak: The Resource Circulation System for Recycling Domestic Transparent PET Bottle)

  • 강태선;김연성;정회욱
    • 품질경영학회지
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    • 제49권3호
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    • pp.433-446
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    • 2021
  • Purpose: The main purpose of this study is to analyze the case of the transparent PET bottle resource circulation project of BYN Black Yak Co., Ltd., present implications, and propose ways to spread it in the future. Methods: In this study, the logic of the Double Diamond Model is applied to analyze the development process of sustainable fashion made from BYN Black Yak Co., Ltd.'s PET Bottle Resource Circulation System. Results: The K-rPET Resource Circulation Project of BYN Black Yak Co., Ltd. is recognized as a best example for its contribution to eco-friendly activities, solving social problems, raising consumer awareness, and sharing recycling habits. Before the plastic bottle becomes a garment, five steps are taken (discharge of PET bottle → collection of PET bottle → recycling of PET bottle → fabrication of yarn → production of the finished product out of the fabric). BYN Black Yak Co., Ltd. has successfully commercialized it by recycling reverse-recovery PET bottles by making solutions to problems that have not been solved at each stage. Conclusion: In addition to efforts to find and strengthen weak links presented in the Theory of Constrains (TOC), it appears to have systematically carried out activities to convert stakeholder discomforts into a package of gain points. As shown in the slogan "We are all in!" the proposal and implementation for the completion of a true environmental system is judged to have truly performed ESG management well for the company's business. ESG management activities at BYN Black Yak Co., Ltd. are expected to continue.

선택적 레이저 용융 방법으로 제작한 치과용 코발트 크롬 합금에 대한 문헌고찰 (Dental Co-Cr alloys fabricated by selective laser melting: A review article)

  • 강현구
    • 대한치과보철학회지
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    • 제59권2호
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    • pp.248-260
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    • 2021
  • 코발트-크롬 합금은 다양한 치과보철물 제작에 이용되고 있고, 다른 합금에 비해 저렴한 가격과 우수한 기계적 특성이 장점이다. 최근, 기존 제작 방식의 단점을 극복하기 위해 적층제조 방식인 선택적 레이저 용융 방법이 보철물 제작에 이용되고 있다. 선택적 레이저 용융 방법의 공정 중 급속 가열과 냉각 과정은 제작된 합금의 미세구조와 결정립을 미세화하고, 기포를 감소시켜 기존 제작 방식에 의한 합금에 비해 기계적 특성을 향상시킨다. 반면, 적층과 급속 가열 및 냉각은 다량의 잔류응력 축적을 초래하는데, 추후 기계적 특성에 악영향을 미칠 수 있다. 따라서, 잔류응력을 제거하기 위해 주로 열처리를 시행하고, 회복과 재결정화에 의한 잔류응력의 감소뿐만 아니라 상변태, 석출물 및 미세구조의 균질화가 동반되어 기계적 특성의 복잡한 변화가 나타난다. 본 문헌고찰에서 코발트-크롬 합금의 제작 방식 비교 및 선택적 레이저 용융 방법으로 제작된 합금의 특징에 대해 알아보고자 한다.

준안정상 기반의 질화철계 영구자석소재 제조연구동향 (Research trend in Fabrication of Metastable-phase Iron Nitrides for Hard Magnetic Applications)

  • 김경민;이정구;김경태;백연경
    • 한국분말재료학회지
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    • 제26권2호
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    • pp.146-155
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    • 2019
  • Rare earth magnets are the strongest type of permanent magnets and are integral to the high tech industry, particularly in clean energies, such as electric vehicle motors and wind turbine generators. However, the cost of rare earth materials and the imbalance in supply and demand still remain big problems to solve for permanent magnet related industries. Thus, a magnet with abundant elements and moderate magnetic performance is required to replace rare-earth magnets. Recently, $a^{{\prime}{\prime}}-Fe_{16}N_2$ has attracted considerable attention as a promising candidate for next-generation non-rare-earth permanent magnets due to its gigantic magnetization (3.23 T). Also, metastable $a^{{\prime}{\prime}}-Fe_{16}N_2$ exhibits high tetragonality (c/a = 1.1) by interstitial introduction of N atoms, leading to a high magnetocrystalline anisotropy constant ($K_1=1.0MJ/m^3$). In addition, Fe has a large amount of reserves on the Earth compared to other magnetic materials, leading to low cost of raw materials and manufacturing for industrial production. In this paper, we review the synthetic methods of metastable $a^{{\prime}{\prime}}-Fe_{16}N_2$ with film, powder and bulk form and discuss the approaches to enhance magnetocrystalline anisotropy of $a^{{\prime}{\prime}}-Fe_{16}N_2$. Future research prospects are also offered with patent trends observed thus far.

습식 화학적 식각 방법에 의한 시간에 따른 GaAs(100) 단결정 웨이퍼에서의 마이크로 구멍의 제작 및 분석 (Fabrication and Time-Dependent Analysis of Micro-Hole in GaAs(100) Single Crystal Wafer Using Wet Chemical Etching Method)

  • 이하영;곽민섭;임경원;안형수;이삼녕
    • 한국재료학회지
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    • 제29권3호
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    • pp.155-159
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    • 2019
  • Surface plasmon resonance is the resonant oscillation of conduction electrons at the interface between negative and positive permittivity material stimulated by incident light. In particular, when light transmits through the metallic microhole structures, it shows an increased intensity of light. Thus, it is used to increase the efficiency of devices such as LEDs, solar cells, and sensors. There are various methods to make micro-hole structures. In this experiment, micro holes are formed using a wet chemical etching method, which is inexpensive and can be mass processed. The shape of the holes depends on crystal facets, temperature, the concentration of the etchant solution, and etching time. We select a GaAs(100) single crystal wafer in this experiment and satisfactory results are obtained under the ratio of etchant solution with $H_2SO_4:H_2O_2:H_2O=1:5:5$. The morphology of micro holes according to the temperature and time is observed using field emission - scanning electron microscopy (FE-SEM). The etching mechanism at the corners and sidewalls is explained through the configuration of atoms.

In vitro evaluation of color and translucency reproduction of maxillofacial prostheses using a computerized system

  • Nemli, Secil Karakoca;Gungor, Merve Bankoglu;Bagkur, Meral;Bal, Bilge Turhan;Arici, Yeliz Kasko
    • The Journal of Advanced Prosthodontics
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    • 제10권6호
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    • pp.422-429
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    • 2018
  • PURPOSE. Accurate color matching of maxillofacial prostheses to skin is important for esthetics. A computerized color matching system specific to human skin has recently been developed. The purpose of this study was to evaluate the accuracy in color and translucency matching of the computerized color matching system across different skin colors. MATERIALS AND METHODS. The silicone was colored to simulate 28 different skin colors (n=5) to serve as "target skin colors". Using a spectrocolorometer (e-skin), color codes were determined for "replicate skin color" fabrication. CIELAB Delta-E between target skin color-replicate skin color pairs and translucency parameter were calculated. CIELAB Delta-E values were compared with one-way ANOVA and Tukey multiple-comparison. The agreement between $L^*$, $a^*$, $b^*$ and translucency parameter of target skin colors and replicate skin color were calculated by a two-way mixed average measures intraclass correlation coefficient. Translucency parameter of target skin color- replicate skin color pairs were compared with Paired t-test (${\alpha}=.05$). RESULTS. The mean CIELAB Delta-E value was 3.83 and significant differences were found among colors. The intraclass correlation coefficient showed excellent reliability for $L^*$, $a^*$, $b^*$ and good reliability for translucency parameter (P<.001). The mean translucency parameter of replicate skin colors was significantly higher than that of translucency parameter. CONCLUSION. The computerized color matching system specific to human skin was found to be reliable in terms of color and translucency between target skin colors and replicate skin color.

유기 박막 트랜지스터를 이용한 유연한 디스플레이의 게이트 드라이버용 로직 게이트 구현 (Implementation of Logic Gates Using Organic Thin Film Transistor for Gate Driver of Flexible Organic Light-Emitting Diode Displays)

  • 조승일;미즈카미 마코토
    • 한국전자통신학회논문지
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    • 제14권1호
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    • pp.87-96
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    • 2019
  • 유기 박막 트랜지스터 (OTFT) 백플레인을 이용한 유연한 유기 발광 다이오드 (OLED) 디스플레이가 연구되고 있다. OLED 디스플레이의 구동을 위해서 게이트 드라이버가 필요하다. 저온, 저비용 및 대 면적 인쇄 프로세스를 사용하는 디스플레이 패널의 내장형 게이트 드라이버는 제조비용을 줄이고 모듈 구조를 단순화한다. 이 논문에서는 유연한 OLED 디스플레이 패널의 내장형 게이트 드라이버 제작을 위하여 OTFT를 사용한 의사 CMOS (pseudo complementary metal oxide semiconductor) 로직 게이트를 구현한다. 잉크젯 인쇄형 OTFT 및 디스플레이와 동일한 프로세스를 사용하여 유연한 플라스틱 기판 상에 의사 CMOS 로직 게이트가 설계 및 제작되며, 논리 게이트의 동작은 측정 실험에 의해 확인된다. 최대 1 kHz의 입력 신호 주파수에서 의사 CMOS 인버터의 동작 결과를 통하여 내장형 게이트 드라이버의 구현 가능성을 확인하였다.

Influence of heating rate on the flexural strength of monolithic zirconia

  • Ozturk, Caner;Celik, Ersan
    • The Journal of Advanced Prosthodontics
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    • 제11권4호
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    • pp.202-208
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    • 2019
  • PURPOSE. Fabrication of zirconia restorations with ideal mechanical properties in a short period is a great challenge for clinicians. The purpose of the study was to investigate the effect of heating rate on the mechanical and microstructural properties of monolithic zirconia. MATERIALS AND METHODS. Forty monolithic zirconia specimens were prepared from presintered monolithic zirconia blanks. All specimens were then assigned to 4 groups according to heating rate as Control, Group $15^{\circ}C$, Group $20^{\circ}C$, and Group $40^{\circ}C$. All groups were sintered according to heating rates with the sintering temperature of $1500^{\circ}C$, a holding time of 90 minutes and natural cooling. The phase composition was examined by XRD analysis, three-point bending test was conducted to examine the flexural strength, and Weibull analysis was conducted to determine weibull modulus and characteristic strength. Average grain sizes were determined by SEM analysis. One-way ANOVA test was performed at a significance level of 0.05. RESULTS. Only tetragonal phase characteristic peaks were determined on the surface of analyzed specimens. Differences among the average grain sizes of the groups were not statistically significant. The results of the three-point bending test revealed no significant differences among the flexural strength of the groups (P>.05). Weibull modulus of groups was ranging from 3.50 to 4.74. The highest and the lowest characteristic strength values were obtained in Group $20^{\circ}C$ and Control Group, respectively. CONCLUSION. Heating rate has no significant effect on the flexural strength of monolithic zirconia. Monolithic zirconia restorations can be produced in shorter sintering periods without affecting the flexural strength by modifying the heating rate.

산화그래핀 기반 나노여과막의 최신 연구동향 (Review on Graphene Oxide-based Nanofiltration Membrane)

  • 김대우
    • 멤브레인
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    • 제29권3호
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    • pp.130-139
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    • 2019
  • 그래핀, 제올라이트, metal-organic frameworks (MOF)s 등 다양한 나노 소재를 이차원 나노쉬트 형태로 제조하고, 이를 이용한 초박막 고성능 분리막을 개발하고자 하는 연구가 활발히 진행되고 있다. 특히, 산화그래핀의 경우, 2000년대 초반에 관련 연구가 시작된 이후, 다양한 합성 및 박막 코팅 기술이 축적되어 있어 빠른 속도로 분리막 분야에 응용되고 있다. 다층으로 적층된 산화그래핀 박막은 층간 거리를 조절함에 따라 물리적 거름막으로 작용할 수 있으며, 또한 표면의 기능기 및 삽입된 물질과 거르는 물질 간의 상호작용을 제어함에 따라 다양한 물질의 선택적 분리가 가능하다. 본 총설에서는 산화그래핀의 나노여과막 응용분야에 관하여 중점적으로 다루고자 한다. 본고에서는, 다양한 용매 내에서 산화그래핀 박막의 분리 기작 및 성능에 영향을 미치는 핵심 요소들에 대해 요약하였으며, 그 외 산화그래핀 기반 분리막의 실질적인 상용화에 필요한 핵심 기술요소 및 개발 동향에 대하여 논하고자 한다.