• 제목/요약/키워드: Equipment wear

검색결과 221건 처리시간 0.027초

전자파 차폐도어용 힌지의 가속 수명 시험법 설계 (Accelerated Life Test Design of an Electromagnetic Shielding Door Hinge)

  • 김도식;정한영
    • 대한기계학회논문집A
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    • 제41권9호
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    • pp.887-895
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    • 2017
  • 본 논문에서는 일반적으로 문틀과 문짝을 연결하여 개폐시 작동하는 부품인 힌지의 가속수명시험법에 대한 연구이다. 힌지는 사용하는 용도에 따라 구조와 고장모드가 상이하며 본 연구에서는 전자파 차폐시설에 사용되는 개폐장치 구성품 중 하나인 힌지에 대해서 고장모드를 분석하고 현장작동조건에서의 이론적 검증과 시험장비에 대한 타당성을 분석하였다. 그리고 형상모수와 가속지수의 추정을 통한 특성수명 예측을 위한 가속수명시험법을 설계하였다.

A Procedure for Robust Evolutionary Operations

  • Kim, Yongyun B.;Byun, Jai-Hyun;Lim, Sang-Gyu
    • International Journal of Quality Innovation
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    • 제1권1호
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    • pp.89-96
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    • 2000
  • Evolutionary operation (EVOP) is a continuous improvement system which explores a region of process operating conditions by deliberately creating some systematic changes to the process variable levels without jeopardizing the product. It is aimed at securing a satisfactory operating condition in full-scale manufacturing processes, which is generally different from that obtained in laboratory or pilot plant experiments. Information on how to improve the process is generated from a simple experimental design. Traditional EVOP procedures are established on the assumption that the variance of the response variable should be small and stable in the region of the process operation. However, it is often the case that process noises have an influence on the stability of the process. This process instability is due to many factors such as raw materials, ambient temperature, and equipment wear. Therefore, process variables should be optimized continuously not only to meet the target value but also to keep the variance of the response variables as low as possible. We propose a scheme to achieve robust process improvement. As a process performance measure, we adopted the mean square error (MSE) of the replicate response values on a specific operating condition, and used the Kruskal-Wallis test to identify significant differences between the process operating conditions.

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사축식 유압 피스톤 펌프의 저속 마찰 특성 개선 (Improvement of the Low-speed Friction Characteristics of a Bent-Axis Type Hydraulic Piston Pump)

  • 홍예선;이상율;김치붕;김성훈;임현식;김성대
    • 유공압시스템학회논문집
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    • 제1권3호
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    • pp.7-13
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    • 2004
  • The hydraulic pump for a Electro-hydrostatic Actuator for aircrafts should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil by low-speed operation so that the steady state position control error of the EHA can be accurately compensated. This paper is focused on the investigation how the plasma coating surface treatment of cylinder barrel with CrSiN can contribute to the reduction of low-speed friction torque of a bent-axis type piston pump. The results showed that the reduction of the friction torque was not remarkable, but that the anti-wear characteristics of the CrSiN-coated cylinder barrel were much better that those of the original one.

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유압모터 길들이기 자동시험 제어기 개발 (Development of the Auto-Aging Test Controller for a Hydraulic Motor)

  • 정규홍;신대영;서동진
    • 드라이브 ㆍ 컨트롤
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    • 제12권4호
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    • pp.28-34
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    • 2015
  • Because heavy-duty construction vehicles such as excavators are required for good engine-room cooling capacity, a hydraulic gear motor is adopted in the cooling fan drive mechanism to actively control the output speed, instead of adopting the conventional ON/OFF type belt drive. While gear motors are normally limited to 140bars of operating pressure, those for the cooling fan are capable of operating at continuous pressures of up to 220bars. After assembly, all gear motors for high pressure must pass an aging test which is a kind of the wearing process between the gear teeth and motor housing. During the aging process with gradual pressure increments, gear sticking sometimes occurs due to abnormal wear, resulting in defects. This paper focuses on a gear-sticking free aging test controller that is designed together with the knowledge of an experienced operator and the analysis results of experimental data of the gear jamming phenomenon. From the aging experiment, it is demonstrated that the developed controller that can alter the setting pressure of the load pump is effective for stabilizing the abrupt increase in the motor input pressure, thus preventing the hydraulic motor from stopping. This is expected to be helpful for the reduction of defects and increase in productivity.

은나노입자에 대한 방진마스크 포집효율 및 총누설율 (Filtration efficiency and Manikin-based Total Inward Leakage Study of Particle Filtering Mask Challenged with Silver Nanoparticles)

  • 김종규
    • 한국산업보건학회지
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    • 제26권3호
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    • pp.367-376
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    • 2016
  • Objectives: The production and use of nanoparticles have been increased. In 2014 Workplace Survey Results, 335 companies produce and treat nanoparticls. However, lack of data on nano-toxicity and a method for risk management and regulation on nanoparticles and the standard test method are not sufficient. Protective equipment selection guidelines for nanoparticles are not established. It is required to carry out respirator efficiency test against nanoparticles. This study was performed to evaluate filtration efficiency and manikin-based total inward leakage of particle filtering mask using in Korean country challenged with silver nanoparticles. Methods: We investigated filtration efficiency and total inward leakage of 7 respirator with silver nanoparticle. Results: The geometric mean diameters of Silver nanoparticles were 30 nm and number concentration were about $10^6{\sharp}/cm^3$. Filtration efficiency of six of the seven particle filtering masks was more than 98% and one particle filtering masks filtration efficiency was 94.9%. The filtration efficiency of particle filtering masks to 20 nm silver nanoparticels was highest. Artificial breathing machine with manikin based total inward leakage were 7.6% ~ 42.3%. Conclusions: The results of this study nano-silver filter efficiency was high but the total inward leakage was higher than filter penetration. Therefore, education on how to wear a respirator should be demanded. Especially for workers handling nanoparticles and toxic material, user seal checking and fit test must be performed.

원전 밸브용 경면처리 합금의 캐비테이션 에로젼 (cavitation erosion) 거동에 관한 연구 (The Study on the Cavitation Erosion Behavior of Hardfacing Alloys for Nuclear Power Plants)

  • 오영민;김윤갑;김선진
    • 한국재료학회지
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    • 제12권4호
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    • pp.308-316
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    • 2002
  • The cavitation erosion behavior of wear-resistant hardfacing alloys such as Co-base Stellite 6, Fe-base Norem 02 and new Fe-base alloy were investigated up to 50 hours by using a 20kHz vibratory cavitation erosion test equipment. The crack, initiated easily at the interfaces between matrix and hard second phase, was repressed effectively in Stellite 6 because the matrix was hardened by phase transformation. For this reason, Stellite 6 showed an excellent cavitation erosion resistance compared to Norem 02. The phase transformation also occurred in Norem 02, but the increase of volume fraction of the interfaces caused the crack to be initiated frequently, thus resulting in a 1arge material loss. The matrix of NewAlloy was hardened effectively by vlongrightarrow$\alpha$' phase transformation and the volume fraction of the interfaces was very small compared to Norem 02. This caused the propagation of crack to the matrix to be repressed effectively. Therefore, NewAlloy showed a very excellent cavitation erosion resistance. It wasn't considered that the cavitation erosion resistance of NewAlloy was influenced the temperature of the bath filled with a distilled water up to $80^{\circ}C$.

인솔높이가 앉아서 일어서기 시 성인남성의 하지 일부근육의 근활성도와 근피로도에 미치는 영향 (The Effect of Insole on Muscle Activity and Muscle Fatigue of Part Muscle Leg at Sit to Standing in Adult Men)

  • 박종항;박성두;유성훈
    • 대한정형도수물리치료학회지
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    • 제20권1호
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    • pp.15-20
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    • 2014
  • Background: The purpose of this study was to investigate the effect of differing insole height on the electromyographic (EMG) activity and muscle fatique in tibialis anterior and gastrocnemius a lot of repeat college students from the desk during a sit to stand activity. Methods: For the 20 subjects (males), let them wear insole in order. Using EMG equipment measured the difference in muscle activity and muscle fatigue degree. All subjects measured for 3 seconds in standing up from the chair. It's measured total 3 times. Results: The summary of results stated above is as follows: It's sitting to standing activity when there were no significant differences between the muscles. But sitting activity in muscle fatigue-calf muscle during standing activity correlated only. Conclusion: The results of this study, the height of an adult male lead in adequate to maintain a healthy foot function and health elements of effective and aesthetic elements based on a significance in that it presents.

발전소 스팀제어용 유압서보 액추에이터의 씰 수명 향상에 관한 연구 (A Study on the Seal Life Improvement of the Hydraulic Servo Actuator for Steam Control of Power Plants)

  • 이용범;이종직
    • 드라이브 ㆍ 컨트롤
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    • 제15권2호
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    • pp.32-37
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    • 2018
  • The power plants use turbine output control devices to supply or shut off steam to high pressure and low-pressure steam turbines connected to generators. This turbine output control device is driven by a hydraulic servo actuator. The gas flows into the hydraulic servo actuator during periodic inspection or normal operation, and the resulting adiabatic compression of the gas raises the internal temperature of the actuator to $500^{\circ}C$. This temperature increase causes the seals to burn and show wear and tear, resulting in failure. In this study, an air vent valve was installed to allow gas inside the hydraulic servo actuator to flow large quantities of air at the beginning of the operation and after the periodic inspection. Gas was passed through for only minute flow during normal operation of the power plant. By applying the air vent valve, it improves the reliability of the hydraulic servo actuator by discharge the gas appropriately to improve the life of the seal.

Corrosion Behavior of Hard Coated Ti-Zr-N Film on the Tool Steels

  • Eun, Sang-Won;Choe, Han-Cheol
    • Corrosion Science and Technology
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    • 제9권6호
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    • pp.289-293
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    • 2010
  • To investigate the corrosion behavior of tools steel surface in various coating film, the surface of hard coated Ti-Zr-N film on the tool steel by using magnetron-sputtering methods was researched using various experimental methods. STD 61 steels were manufactured by using vacuum furnace and solutionized for 1hr at $1050^{\circ}C$. Steel surface was coated with Ti-Zr-N film at $150^{\circ}C$ and 100W for 1h by using DC-sputtering equipment. Surface characteristics of Ti-Zr-N film coated specimens were investigated by OM, XRD, FE-SEM and nano-scratch tester. And corrosion behaviors of the coated specimen were investigated by polarization test and electrochemical impedance spectroscopy(EG&G Co, PARSTAT 2273. USA). It was found that Ti-Zr-N film coated sample had a thick coated layer and showed a good wear resistance and corrosion resistance of surface compared with ZrN and TiN coated sample. The corrosion resistance and mechanical property of Ti-Zr-N film coated STD 61 alloy increased as sputtering time increased.

개인 맞춤형 소방용 헬멧의 융합 디자인 방안 연구 (Study on Remedies of Convergence Design for Personalized Fire Helmets)

  • 안용준;강명창;이태구
    • 한국정밀공학회지
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    • 제33권5호
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    • pp.371-376
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    • 2016
  • Safety related workers, such as firefighters, have to wear a protective helmet. The Development of Helmets for safety is in progress to promote the wearable device industry. Several accidents caused by negligence in recent days have raised public attention to safety. For this reason, the amount of national budget funding for the study of fire-fighting and smart safety helmets has increased. However, most previous studies have focused on safety, rather than the application of new technologies based on physical attributes, especially the characteristics of head shape and size, even though fire helmets play the critical role of protection from flames and external shocks etc. in an emergency. This paper will present the smart technologies and newly developed designs for safety helmets that are personalized for each firefighter, based on the characteristics of their head, and will help a rescue operation to be much more safe and efficient.