• Title/Summary/Keyword: Equipment maintenance

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The Estimation Method of Equipment Maintenance Cost (장비유지비 소요 예측 기법 연구)

  • Kim, Jeong-Ki
    • Journal of the military operations research society of Korea
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    • v.34 no.3
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    • pp.41-51
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    • 2008
  • Advanced high-tech weapons have enormous affect on combat strength in modern warfare. However, lack of maintenance can cause decrease in equipment operating rate as well as decrease in expectation on demonstrative effect of combat strength during wartime. Therefore it is essential for combat readiness that the optimum requirement of equipment maintenance cost are forecasted and included in the budget. In this paper, the trend of equipment maintenance cost about K-111 1/4t military vehicle is first analyzed by evaluating the performance data of field operation. Secondly, based on above analyzed results, the forecasting model of equipment maintenance cost is designed. Finally, by applying this forecasting model, suggestion and estimation method of equipment maintenance cost have presented for the foreseeable future.

A Study on Reliability Centered Maintenance (통합신뢰성 경영에서 보전에 중점을 둔 신뢰성에 관한 연구)

  • Kim, Hwan-Joong
    • Journal of Applied Reliability
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    • v.3 no.1
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    • pp.73-82
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    • 2003
  • Reliability Centered Maintenance(RCM) was initially developed for the commercial aviation industry in the late 1960s and now is equally applicable to a variety of equipment other than aircraft. RCM is a method for establishing a preventive maintenance program which will efficiently and effectively allow the achivement of the the required safety and availability levels of equipment and structures. RCM provides for the use of a decision logic tree to identify applicable and effective preventive maintenance requirements for equipment and structures according to the safety, maintenance requirements for equipment and structures according to the safety, operational and economic consequences of identifiable failures, and the degradation mechanism, reponsible for the those failures. The end result of working through the decision logic is a judgement as to the necessity of performing a maintenance task. In this paper, we provide guiding principles based on IEC 60300-3-11 for RCM analysis methods and operational method of structure and equipment.

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The Aging of Signalling Equipment and the Impact on Maintenance Strategies

  • Antoni, Marc
    • International Journal of Railway
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    • v.2 no.3
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    • pp.107-112
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    • 2009
  • Research projects of SNCF aim at reducing the costs of infrastructure possessions and improving the operational equipment availability and safety. This permanent search for a better regularity led the SNCF to analyse the maintenance approach of signalling equipment in detail. Until now, it was commonly acknowledged that signalling equipment, which consists of many electronic devices, is not subject to aging. In this study, a Weibull lifetime model, able to describe an aging phenomenon, is used and it can be shown that the deterioration is statistically significant. The validity of the model is tested. We also analyse the influence of environmental covariates. We simulate different scenarios in order to investigate the impact of several maintenance strategies as well as on future maintenance costs, on the amount of components to replace based on the mean age of the network. It can be shown that in most cases a systematic replacement strategy offers the best solution.

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Determining the Optimum Maintenance Period of the Steel Making Equipment Having Multiple Failure Types (다수의 고장유형을 갖는 제철설비의 최적 정비주기 산출)

  • Song, Hong-Jun;Jun, Chi-Hyuck
    • IE interfaces
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    • v.16 no.1
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    • pp.27-33
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    • 2003
  • The maintenance cost in K Steelworks has been continuously increased in proportion to the production cost. However, there seems to be a possibility of reducing cost through the optimization of maintenance actions. The failure types of the equipment in steelworks ate various with different failure cost. Thus the failure rate and cost of each type of failures should be considered simultaneously when the optimum maintenance period is to be determined. It is considered that the equipment undergoes periodic replacement and a specified number of incomplete preventive maintenance actions are performed during a replacement period. Assuming that the time to failure follows a Weibull distribution, the parameters of the failure rate are estimated using the maximum likelihood estimation. The optimal replacement period is determined to minimize the average cost per unit time. As the result of analysis it is suggested that the existing maintenance period for a hot-rolling equipment can be extended significantly.

Optimal Maintenance Interval Decision For Minimum Cost (최소 비용을 위한 최적의 유지보수 주기 결정)

  • Kim, Hyung-Jun;Shin, Jun-Seok;Kim, Jin-O;Kim, Hyung-Chul
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.742-743
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    • 2007
  • A maintenance plan of power system equipment reduces failure rate caused by equipment's age. To prevent unexpected failure, the maintenance is performed periodically according to the interval time. The more expansive equipment's scale is, the more the maintenance without considering costs sustains a economical loss. Hence, the maintenance's time and the cost must be considered when maintenance which is considering the reliability is implemented. In this paper, optimum maintenance interval is calculated by considering minimum maintenance cost of the equipment with the combined cycle units in Korea power systems.

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Selection of Maintenance Interval Based on RCM for a Coal Handling Equipment (신뢰도중심정비에 의한 석탄취급설비 정비주기선정)

  • Cho, Il-Yong;Moon, Seung-Jae
    • Plant Journal
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    • v.9 no.4
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    • pp.37-42
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    • 2013
  • Power plants have many components and equipment. It is difficult for operators to know the each equipment fails or what equipment fails. It is important to prevent failure in advance. Recently, outlook of maintenance tasks is changing from time based maintenance to condition based maintenance. In this study, we selected RCM-based maintenance intervals for coal handling equipment at coal power plant. For RCM analysis, we have made great progress in a maintenance task and interval. If we apply RCM analysis to the whole plant system, we can expect qualitative improvement and efficient operation of power plant system.

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Study on the maintenance period allocation method for railway signal equipment (철도신호설비 유지보수주기 할당에 관한 연구)

  • Lee, Kang-Mi;Shin, Duck-O;Lee, Jae-Ho
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.647-652
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    • 2008
  • Railway signal system has been more complex, larger and required high reliability. So, maintenance by experience must be changed to optimize maintenance program or introduced systematic method for estabilish new maintenance program. In this paper, we introduced the maintenance period decision method which are Age based method and Block replacement method based on the failure distribution for the equipment. So, we allocated optimum maintenacne period for the railway signal equipment using block replacement method.

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A Practical Method for Predicting Initial Maintenance Time To Repair (MTTR) Using Maintenance Complexity in Equipment Design (장비 설계 시 정비복잡도를 활용한 현실적인 초기 정비시간 및 정비도(MTTR) 예측방법)

  • Shin, Sang-Hee;Lee, Hak-Jae;Hwang, Seong-Guk;Kim, Moo-Young;Kwon, Ki-Sang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.9
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    • pp.247-254
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    • 2019
  • Recently, in designing military equipment, considerable attention has been paid to maintaining operations, including reliability, maintenance, and maintenance time of equipment, from the early stages of development. Therefore, both users and developers stress the importance of design considering the maintenance time. This study evaluated the specific methodologies for predicting the realistic maintenance time, such as the access complexity of equipment, other than the standard maintenance time provided by the conventional method mil-hdbk-470a at the beginning of the design, and applied the time conversion factor using a measure of the maintenance complexity. In addition, the actual maintenance time reflecting the actual maintenance time of the developed equipment and the time-conversion factor applied was compared/verified to confirm the reliability of the data. In a study to set a target for repair and the repair of equipment design in the future, it is expected that the maintenance time of equipment that fails to measure the maintenance time for the initial actual equipment will be reflected as a more realistic time. Moreover, activities, such as research and design reflection activities, will be performed to reduce the maintenance time, operational maintenance cost, etc.

Analysis of Safety Alarm Mechanism for RF -based Equipment for Casualty Protection by Railway Maintenance Vehicle

  • Jo, Hyun-Jeong;Hwang, Jong-Gyu;Yoon, Yong-Ki
    • International Journal of Safety
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    • v.9 no.2
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    • pp.29-34
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    • 2010
  • When doing maintenance works at the trackside of railway, the method which delivers information on approaching of train to maintenance workers through alarm devices such as the flag or indication light, etc., is being used by locating persons in charge of safety alarm in addition to the maintenance workers at fixed distances in the front and rear of the workplace. Workers maintaining at the trackside may collide with the train since they cannot recognize the approach of train although it approaches to the vicinity of maintenance workplace because of the sensory block phenomenon occurred due to their long hours of continued monotonous maintenance work. The clash or rear-end collision accidents between many maintenance trains called motor-cars can be occurred since there are cases where the signal systems for safe operation of motor-car such as track circuit etc. are blocked or not operated normally. We developed the new safety equipment for protection of trackside maintenance workers using radio frequency signals and bidirectional detection mechanism. The developed safety equipment must analyze the several operational mechanism for each different operation situations. In this paper the analysis results are represented.

A Study on Evaluation of corrective maintenance for the ATP on-board equipped in Tilting train (틸팅열차 차상신호장치 교정유지보수 평가에 관한 연구)

  • Lee, Kang-Mi;Shin, Duc-Ko;Baek, Jong-Hyen;Lee, Jae-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1989-1992
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    • 2009
  • Maintenance is classified preventive maintenance before performing equipment failure and corrective maintenance after performing equipment failure. In preventive maintenance, we may analyze the failure data to end from beginning of equipment and allocate maintenance method and calculate maintenance cycle quantitatively by the failure data analysis. So, it has a merit to reduce system maintenance cost and to operate effectively but, it require high cost in system introducing and continuous operation to end of system. In corrective maintenance, we may calculate MTTR(mean time to repair) quantitatively based on function failure time. it can be based on establishing maintenance system for operation efficiency. In this paper, we may reflect the MTTR for the onboard equipped in Tilting train to establish maintenance system for Tilting train operation efficiency.

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