• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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• pp.117-122
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• 2001

Recently, epoxy-coated re-bar used to the structure partly and put to practical use step, but not economical and appeared to the defect of deterioration of long term bond strength between concrete. The method for complement the defect of epoxy coated re-bar, study of polymer cement slurry coated re-bar started and basic properties appeared to excellent, but study of bond properties embedded in concrete specimens insufficient until now. This study attempts to examination of using possibility for bond strength of polymer cement slurry coated re-bar between concrete specimens compare to ACI Code and KS Code through pull-out test of 15cm$\times$15cm$\times$15cm specimens with polymer cement slurry coated re-bar as polymer cement ratio 50%, 100%, 150%, coating thickness 250${\mu}{\textrm}{m}$, 440${\mu}{\textrm}{m}$ and curing age. In the results of this study, the bond strength of polymer cement slurry coated re-bar compare to plain re-bar, epoxy coated re-bar decreased St/BA-modified polymer cement slurry coated re-bar, but bond strength of PA-modified polymer cement slurry coated re-bar appeared to excellent results. The bond properties of polymer cement slurry coated re-bar between concrete will be obtain more precise results according to compressive strength change of concrete and re-bar diameter size.

• 한국방재학회 논문집
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• 제3권3호
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• pp.143-150
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• 2003

최근의 철근콘크리트 구조물의 부식현상은 경제 사회적인 문제를 야기시키고 있다. 콘크리트내 철근의 부식을 방지하고 내구성을 향상시키고자 PE도막철근을 이용하여 구조적 성능을 실험적으로 검증 하였다. 에폭시도막, 무도막과 PE도막철근의 세가지 재료에 대하여 휨실험을 수행하였고 그 결과치를 비교 검증하였다. 하중-변위간의 관계를 통하여 무도막철근과 에폭시도막철근보다는 PE도막철근의 성능이 다소 우수함을 보였다. 이러한 결과를 통하여 도막재료에 시멘트를 살포하였던 것이 부착성능을 향상 시켰을 것으로 사료된다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2002년도 봄 학술발표회 논문집
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• pp.215-220
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• 2002

Epoxy-coated re-bar was partly used to the structures and put to practical use, but were not economical and appeared to have defects such as the diminishing of long term bond strength between concrete. The study of polymer cement slurry coated re-bar was started in order to complement the defect of epoxy coated re-bar, and ever since the basic properties appeared to be excellent. But, study of bond properties embedded in concrete specimens was insufficient until now. This study attempts to examine the possibility of improving the bond strength of polymer cement slurry coated re-bar between concrete specimens in accordance with ACI Code and KS Code through pull-out test of 150mm$\times$150mm$\times$150mm substrates with polymer cement slurry coated re-bar having polymer cement ratios of 50%, 75% and 100%, coating thickness 250${\mu}{\textrm}{m}$, 450 ${\mu}{\textrm}{m}$ and with curing ages of 3, 7 and 28 days. High strength concrete was designed having a compressive strength of 500kgf/cm2 as specified. Practical bond length ranges of 55 and 85mm were applied to each of specimen. The bond strength of polymer cement slurry coated re-bar using St/BA-1 and St/BA-2 was compared to that of plain re-bar. The results of this study showed that the bond strength of 55mm bond length was much higher than that of 85mm bond length.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2003년도 추계학술발표대회 논문집
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• pp.211-216
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• 2003

Coated bars are protecting reinforcing bars from corrosion and enhancing durabilities of reinforced concrete structures are tested to evaluate corrosion protection properties. Tests are performed based on the relevant standards of ACI and ASTM, such as chemical resistance, salt water spray, salt crack test and chloride permeability test with the main variable of the coating thickness. Three type materials are tested by Polyethylene, epoxy and bare bar. Test results show good chemical protection property and chloride permeability. Polyethylene coated bar is good coating material than any other materials.

• Computers and Concrete
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• 제19권3호
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• pp.243-256
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• 2017

Epoxy-coated reinforcing bars are widely used to protect the corrosion of the reinforcing bars in the RC elements under their in-service environments and external loads. In most field surveys, it was reported that the corrosion resistance of the epoxy-coated reinforcing bars is typically better than the uncoated bars. However, from the experimental tests conducted in the labs, it was reported that, under the same loads, the RC elements with epoxy-coated reinforcing bars had wider cracks than the elements reinforced with the ordinary bars. Although this conclusion may be true considering the bond reduction of the reinforcing bar due to the epoxy coating, the maximum service loads used in the experimental research may be a main reason. To answer these two phenomena, service performance of 15 RC beam specimens with uncoated and epoxy-coated reinforcements under different fatigue loads was experimentally studied. Influences of different coating thicknesses of the reinforcing bars, the fatigue load range and load upper limit as well as fatigue load cycles on the mechanical performance of RC test specimens are discussed. It is concluded that, for the test specimens subjected to the comparatively lower load range and load upper limit, adverse effect on the service performance of test specimens with thicker epoxy-coated reinforcing bars is negligible. With the increments of the coating thickness and the in-service loading level, i.e., fatigue load range, load upper limit and fatigue cycles, the adverse factor resulting from the thicker coating becomes noticeable.

• KCI Concrete Journal
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• 제13권2호
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• pp.42-48
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• 2001

The bend resistance of coated reinforcing bar is greatly influenced by both the adhesion strength between bar and coating materials, and the followed transformation of coating material as bars bend. Especially, tearing state or partial microscopic cracks are predicted on the inside and outside of bending angle, because tensile strength and elongation of polymer film are very different according to types of polymer dispersions in bar coating, and these damaged parts are rapidly corroded by penetration of corrosive factors. In this study, polymer cement slurry coated reinforcing bars with various polymer dispersions are prepared by following combined conditions, polymer-cement ratio of 50% and 100%, coating thickness of 250$\mu$m and 450$\mu$m, coating number, curing age of 3, 7, 14 and 28days. Then the specimens are tested for working life and bend resistance at bending angles $90^{\circ}$, $135^{\circ}$and $180^{\circ}$ to observe the microscopic damage effect as the bars bend. Also, epoxy-coated reinforcing bars for control experiment were used with 250$\mu$m of coating thickness. The tensile strength for polymer films is performed. From the test results, the working life of the polymer cement slurry is within 90 seconds. Among four types of polymer dispersion, polymer cement slurry coated reinforcing bar using St/BA-1 emulsion has the excellent bend resistance, which is remarkably improved than that of epoxy-coated reinforcing bar. And the bend resistance is more related to elongation than tensile strength of polymer film. Polymer cement slurry with a polymer-cement ratio of 100%, a coating thickness of $450\mu$m and one coating using St/BA emulsion is selected as a most suitable coating material for coated reinforcing bar.

• 한국건설순환자원학회논문집
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• 제7권3호
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• pp.271-278
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• 2019

철근 콘크리트 구조물에서 철근의 부식은 내구성 문제를 발생시키고 있으며, 이에 대한 대책의 하나로 에폭시 도막철근이 사용되고 있다. 그러나 에폭시 도막철근을 사용하는 경우 철근 부식에 대한 저항성능은 우수하나 철근에 에폭시 도막을 함으로써 콘크리트와의 부착력이 일반철근에 비하여 감소하는 단점이 있다. 따라서 부착성능에 대한 실험적인 확인이 필요하여 ACI 408R에서 제시하는 대표적인 실험 방법인 휨 부재를 통하여 부착거동을 연구할 수 있는 보-단부 test와 직접인발을 통해 부착 특성을 분석하는 Pullout test를 통하여 부착성능을 평가하였다. 에폭시 도막 철근의 부착실험은 휨 부재실험과 직접인발 실험 모두 지름 13, 19mm의 철근에 대한 콘크리트 도막두께를 철근 지름의 3배로 하여 수행되었다. 실험 결과 에폭시 도막철근의 부착강도는 철근의 지름이 증가할수록 에폭시 도막 철근과 일반철근의 부착강도차이가 증가하였고 파괴형상은 모두 뽑힘 파괴를 나타내었다. 또한, 직접인발시험으로 구한 부착-미끌림 관계에 근거하여 유한요소해석을 수행하고, 휨 실험결과와 비교하였다. 부착성능을 평가하는 방법으로 실제 구조물에 거동을 모사를 위해서 직접인발시험보다 휨 부재시험이 보다 유용한 것으로 사료된다.

• 한국건설순환자원학회논문집
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• 제6권3호
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• pp.190-198
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• 2018

에폭시 피복철근은 해양 및 가혹한 환경에서 철근방식 성능이 우수하여 내구수명을 연장하는 것이 가능함이 입증되어 미국 및 일본등의 선진국에서는 에폭시 피복철근의 사용이 지속적으로 증가하고 있다. 그러나 국내는 연구개발 부족, 낙후된 생산설비, 품질불량, 초기비용 증가, 현장 취급 및 관리 어려움등의 이유 때문에 아주 제한적으로 사용하고 있다. 이 연구는 최근에 개선된 제조공장에서 생산된 에폭시 피복철근의 관련 시험에 의해 증명된 제품의 시험시공을 통하여 현장 적용을 위한 제조, 운반 및 시공등의 시공품질관리의 개선방안을 제안하였다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 1995년도 가을 학술발표회 논문집
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• pp.204-209
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• 1995

The influence of the interfacial properties on the bond capacity of reinforcing bars to concrete is studied in this paper. In this study, the deterioration of the interfacial bond capacity when top-cast bars or epoxy-coated bars are used is examined. The effect of such variables on bond capacity in reinforced concrete is studied by experiment which use beam-end specimens. The main objective of this study is that comparing the test results and the requirements in ACI 318-89 code. the verification of the factor in ACI code is also presented in this paper. The results of the test show that "top bar effect" is considerably affected by the slump of fresh concrete, so the influence of slump shoud be taken into account for top bar effect factor in code. Test results also shows that the bond-slip curve of the epoxy-caoted bars is similiar to that of the uncoated and bond strength is reduced about 15% and that coating thickness seems to influence the bond strength deterioration.rioration.

• 한국건설순환자원학회논문집
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• 제5권3호
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• pp.298-304
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• 2017

철근 콘크리트 구조물에 있어서 철근의 부식은 구조물의 내구성 측면에서 심각한 문제를 야기하고 있으며, 이에 대한 효율적인 대책의 하나로 에폭시 도막 철근의 사용이 제시되고 있으나, 철근 표면의 에폭시 도막으로 인하여 콘크리트와의 부착 성능이 저하되는 문제점이 발생하게 된다. 이를 정확히 평가하고 대안을 제시하기 위한 기초단계로 이 연구에서는 현재 국내에서 생산되는 에폭시 도막 철근의 직접 부착 실험을 수행하고 부착성능을 평가하였다. 에폭시 도막 철근의 부착 실험은 지름 10, 19, 29mm의 철근에 대하여 콘크리트 피복두께를 철근 지름의 1, 2, 3, 4.5배로 하여 수행되었다. 총 66개의 시편이 RILEM 시험법에 따라 실험이 진행 되었는데, 에폭시 도막 철근의 지름이 증가할수록 에폭시 도막 철근과 일반철근의 부착응력 차이가 증가하였으며, 도막두께의 영향은 뚜렷하지 않았다. 또한, 에폭시 도막 철근의 부착강도는 KS 표준에 제시된 제한값인 일반 철근 대비 85%의 부착성능을 나타내는 것을 확인할 수 있었다. 이 실험의 결과에 근거하여 평형방정식에 기초한 에폭시 도막 철근의 정착길이 증가계수를 수정한 새로운 산정식을 제안하였다.