• Title/Summary/Keyword: Energetic binder

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Synthesis and Properties of Energetic Thermoplastic Polyurethane included Glycidyl Azide Polymer (Glycidyl Azide Polymer를 포함하는 에너지화 열가소성 폴리우레탄의 합성 및 성질)

  • Kim, Hyoung-Sug;You, Jong-Sung;Kweon, Jung-Ok;Noh, Si-Tae;Kwon, Soon-Kil;Lee, Jung-Hwan;Yu, Jae-Chul;Choi, Keun-Bae
    • Journal of the Korea Institute of Military Science and Technology
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    • v.12 no.5
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    • pp.660-666
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    • 2009
  • Thermoplastic polyurethane elastomer(PU-TPE) and energetic thermoplastic polyurethane Elastomer(E-PU-TPE) were prepared from Hexamethylene diisocyanate(HDI), 1,4-BD/AA ester polyol and glycidyl azide polymer(GAP-2400) as an energetic material by the addition polymerization. The PU-TPE and E-PU-TPE were characterized by FT-IR and GPC. Viscometer, DSC and UTM were used to investigate the viscose behavior with a various solvent, thermal properties and mechanical properties of PU-TPE and E-PU-TPE, which are of potential interest for the development of high performance binder of energetic solid propellants. It was found that $M_w$ of PU-TPE and E-PU-TPEs are over 100,000 and decreased with increase of GAP-2400 contents. $T_m$ and ${\Delta}H$ as thermal properties decreased and also tensile strength and elongation at break as mechanical properties decreased with increase of GAP-2400 contents.

A study on the polymerization of energetic prepolymer(GDNPF) (에너지를 함유한 선 폴리머인 Prepolymer(GDNPF) 제조 공정 연구)

  • Cheun, Young-Gu;Kim, Jin-Seuk
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.2 s.21
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    • pp.67-76
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    • 2005
  • We synthesized an energetic prepolymer(glycidyl dinitro propyl formal, GDNPF) for plastic-bonded explosive and measured its thermodynamic parameters. Glycidyl dinitro propyl formal(GDNPF) as an energetic monomer was epoxidized from allyl-2,2-dinitro propyl formal which is reacted with dinitro propyl alcohol and excess allyl alcohol, and then energetic polymer of GDNPF was polymerized by cationic ring opening polymerization. Thermodynamic parameters were obtained from the ceiling temperature($T_c$) values of 1 mole monomer at reaction temperature. We varied feed rate of monomer, concentration of initiator and monomer to control molecular weight and polydispersity of prepolymer (GDNPF). The activated monomer polymerization has been executed with precisely controlled feed of GDNPF monomer to reactor in the complex state catalyst generated by $BF_3{\cdot}(C_3H_5)_2$ and 1,4-butanediol in $C_2H_4Cl_2$. Number average molecular weight(Mn), polydispersity(Pd), hydroxy number and glass transition temperature($T_g$) of prepolymer(GDNPF) were $2,500{\sim}3,000,\;1.2{\sim}1,3,\;0.6{\sim}0.8eq/kg\;and\;-20{\sim}-25^{\circ}C$ respectively.

The Characteristics Analysis and Manufacture of Metal Explosive(ZPP) on PMD (PMD용 금속화약(ZPP) 제조 및 특성분석)

  • Shim, Jungseob;Kim, Sangbaek;Ahn, Gilhwan;Kim, Junhyung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.3
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    • pp.25-31
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    • 2016
  • This research investigated the manufacturing process and characteristics analysis of ZPP(Zirconium Potassium Perchlorate) as pyrotechnic are commonly found in the aerospace, defense, and automotive industries. A solid pyrotechnic mixture is composed of an oxidizing agent, fuel, and binder. Precipitation process was used to uniformly mix the raw material. Through the analysis of the material characteristics and thermal response is designed optimum ratio by NASA CEA program. It was compared by performing the evaluation of these size, shape and calorimetry characteristics.

The Characteristic Analysis and the Manufacture of Explosive THPP on PMD (PMD용 화약 THPP 제조 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Ahn, Gilhwan;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.5
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    • pp.84-89
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    • 2016
  • THPP(Titanium Hydride Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and titanium hydride as fuel with a Viton binder. THPP is commonly found in the aerospace, defence and automotive industries. This research is investigeted for the manufacturing process and characteristics analysis of the THPP such as the performance and shape/calorimetry/pressure characteristics of the THPP on PMD(Pyrotechnic Mechanical Device). Also, THPP composite ratio is designed by CEA program.

The study on the properties of PGN binder (PGN 바인더 특성 연구)

  • 홍명표;서태석;박영철;류문삼
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.4
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    • pp.31-37
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    • 1999
  • Recently, the development of propellant trends toward minimum smoke signature, insensitivity and high performance. PSAN has been used as a oxidizer for less sensitive minimum smoke propellant. Unfortunately, it provides low performance to propellant. Energetic polymers such as GAP and PGN are frequently proposed for use in minimum smoke Propellants to overcome the energy Penalty imposed by using AN as the oxidizer. In this study the mechanical properties, glass transition temperature and viscosity of PGN and EPGN binder were investigated.

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Synthesis and Characterization of Energetic Thermoplastic Elastomers based on Carboxylated GAP Copolymers

  • Lim, Minkyung;Jang, Yoorim;Kweon, Jeong-Ohk;Seol, Yang-Ho;Rhee, Hakjune;Noh, Si-Tae
    • Applied Chemistry for Engineering
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    • v.31 no.3
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    • pp.284-290
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    • 2020
  • Energetic thermoplastic elastomers (ETPEs) based on glycidyl azide polymer (GAP) and carboxylated GA copolymers [GAP-ETPE and poly(GA-carboxylate)-ETPEs] were synthesized using isophorone diisocyanate (IPDI), dibutyltin dilaurate (DBTDL), 1,4-butanediol (1,4-BD), and soft segment oligomers such as GAP and poly(GA-carboxylate). The synthesized GAP-ETPE and poly(GA-carboxylate)-ETPEs were characterized by Fourier transform infrared (FT-IR), gel permeation chromatography (GPC), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), universal testing machine (UTM), calorimetry and sensitivity towards friction and impact. DSC and TGA results showed that the introduction of carboxylate group in GAP helped to have better thermal properties. Glass transition temperatures of poly(GA-carboxylate)-ETPEs decreased from -31 ℃ to -33 ℃ compared to that of GAP-ETPE (-29 ℃). The first thermal decomposition temperature in poly(GA0.8-octanoate0.2)-ETPE (242 ℃) increased in comparison to that of GAP-ETPE (227 ℃). Furthermore, from calorimetry data, poly(GA-carboxylate)-ETPEs exhibited negative formation enthalpies (-6.94 and -7.21 kJ/g) and higher heats of combustion (46713 and 46587 kJ/mol) compared to that of GAP-ETPE (42,262 kJ/mol). Overall, poly(GA-carboxylate)-ETPEs could be good candidates for a polymeric binder in solid propellant due to better energetic, mechanical and thermal properties in comparison to those of GAP-ETPE. Such properties are beneficial to application and processing of ETPE.

Synthesis and Thermal Characteristics of Nano-Aluminum/Fluorinated Polyurethane Binders (나노 알루미늄/불소 함유 폴리우레탄 결합제의 합성 및 열적 특성 연구)

  • Lan, Qianqian;Kim, Jin Seuk;Kwon, Younghwan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.5
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    • pp.40-50
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    • 2016
  • Energetic plasticizers containing explosophore groups such as $-NO_2$, $-ONO_2$, and $-N_3$ group are susceptible to impact, shock, heat, etc, finally deteriorating the insensitivity of PBXs. In this study, in an attempt to investigate the feasibility of replacing sensitive explosophore groups to fundamentally inactive but potentially (latent) energetic fluorine group which was known to have an exothermic thermite reaction with aluminum, nano-aluminum/fluorinated polyurethane binders were prepared by simultaneous polyurethane and catalyst-free azide-alkyne click reaction in the presence of nano-aluminum. Thermal characteristics of nano-aluminum/fluorinated polyurethane binders were monitored by using DSC with high pressure crucible pan.

The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process (고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.8-13
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    • 2018
  • Zirconium potassium perchlorate(ZPP) is an igniter composed of potassium perchlorate as an oxidizing agent and zirconium as a fuel with a Viton binder. ZPP has been used to provide an ignition source in the aerospace, propulsion, and automotive industries. This study investigates the manufacturing process and characteristics of ZPP, such performance and shape/calorimetry/pressure characteristics with respect to pyrotechnic mechanical device(PMD). During the production of ZPP, the mixing process was designed to produce uniform particle size and shape by mixing the raw materials at high speed.

In-Line Monitoring the Dispersion of Highly Energetic Material Simulant (고에너지 물질 시뮬란트의 분산도의 In-Line 모니터링)

  • Lee, Sangmook;Hong, In-Kwon;Ahn, Youngjoon;Lee, Jae Wook
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.272-277
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    • 2014
  • We studied in-line monitoring the dispersion of highly energetic material simulant by a twin screw extruder having a high temperature ultrasonic system. The simulant suspension system consisted of ethylene vinyl acetate and Dechlorane plus 25 as binder and filler, respectively. With increasing filling fraction, the ultrasonic velocity was not changed but the attenuation linearly decreased. It was possible to estimate the solid fraction of well dispersed suspension system by measuring ultrasonic attenuation. The ultrasonic attenuation of samples filled over 60 v% approached straight line with increasing filling fraction when the samples was extruded repeatedly. It was due to the enhanced dispersion of solid particles in the suspension system. It was believed that the degree of dispersion and filling fraction could be obtained by combination of on-line measurement like ultrasonic attenuation and off-line analysis like TGA and SEM with image analyzer.

The Manufacturing Process and Characteristic Analysis of BKNO3 Metal-Explosive for PMD (PMD용 BKNO3 금속화약의 제조공정 및 특성분석)

  • Shim, Jungseob;Kim, Sangbaek;Ahn, Gilhwan;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.90-96
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    • 2018
  • This study investigated the manufacturing process and characteristics of $BKNO_3$ (Boron Potassium Nitrate) as a pyrotechnic propellant that is commonly used in the aerospace, defense, and automobile industries. The solid mixture was composed of oxidizing agent, fuel, and binder. Evaporation process was used to uniformly mix the raw materials. The optimal ratio of composition was designed through the CEA program analysis of the material characteristics and thermal responses. Further the size, shape, sensitivity, and calorimetry characteristics were studied.