• Title/Summary/Keyword: Elliptical Contact

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Study on the Elliptical Elastohydrodynamic Lubrication in the Toroidal Continuously Variable Transmission (가변 동력전달 장치에서의 타원 형상 점접촉 탄성유체윤활 연구)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.310-315
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    • 2001
  • The most general feature of contact zone among the mechanical components is elliptical circle. In particular, continuously variable transmission (CVT) of toroidal type has elliptical shape of contact zone under the elastohydrodynamic lubrication condition, where the power is transmitted by the shearing the efluid. Due to the traction of the shear behaviors of lubricant over the small elliptical contact zone, high power of torque is transmitted. During the power transmission, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spinning. The spinning effect that is not common contact behavior in tribological components frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of elastohydrodynamic lubrication with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

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Study on the Fluid Film Thickness and Pressure of Elliptical Elastohydrodynamic Lubrication with Spin Effect for the Power Transmitting Contact in the Continuously Variable Transmission (무단 변속기의 동력전달 접촉에서 회전운동을 고려한 타원형상의 점접촉 탄성유체윤활연구)

  • Jang, Si-Youl
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.272-277
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    • 2005
  • Continuously variable transmission (CVT) of toroidal type has a elliptical shape of contact zone under the elastohydrodynamic lubrication (EHL) condition, where the power is transmitted only by shearing the lubricant. Due to the small contact area of elliptical shape, the traction of the shear behaviors of lubricant over the contact zone is under extremely high contact pressure over 1.0GPa. During the power transmission by shearing the fluid, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spin. Among the movements, the spin effect that is the most undesirable contact behavior in transmitting the power frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of EHL with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

A Study on Fatigue Life under Elliptical Contact using High Cycle Fatigue Models (고주기 피로 모델을 이용한 타원 접촉시 피로 수명에 관한 연구)

  • 조용주;김태완;구영필
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.252-258
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    • 2004
  • In this study, using high cycle fatigue (HCF) criteria, the simulation of rolling contact fatigue is conducted under elliptical contact. The HCF criteria fall into three categories: the critical plane approach, the stress invariant approach and the approach based on the mesoscopic scale. The accurate calculation of contact stresses and subsurface stresses is essential to the prediction of crack initiation life. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions and the subsurface stress field is obtained using rectangular patch solutions. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when the friction coefficient exceeds a specific value for all of three fatigue criteria.

An Analysis of Elastohydrodynamic Lubrication of Elliptical Contacts : Part II (타원접촉의 탄성유체윤활해석 : 제2보)

  • 박태조;현준수
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.182-188
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    • 1999
  • A theoretical study of elastohydrodynamic lubrication of elliptical contacts with both rolling and spin has been carried out. A finite difference method and the Newton-Raphson method are applied to solve the problem. The velocity vectors resulting from combined spin and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. At high spin-roll ratios the minimum film thickness is considerably reduced, whereas the central film thickness decreases less dramatically, The present numerical scheme can be used in the analysis of general elliptical contact problems.

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An Elastohydrodynamic Lubrication of Elliptical Contacts Part I: Direction of Lubricant Entrainment Coincident with the Major Axis of the Hertzian Contact Ellipse (타원접촉의 탄성유체윤활 제1보-윤활유의 유입방향이 Hertz 접촉타원의 장축방향인 경우)

  • 박태조;현준수
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.58-63
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    • 1998
  • This paper presents a study of the elastohydrodynamic lubrication of elliptical contacts where lubricant entrainment coincides with the major axis of the Hertzian contact ellipse. A finite difference method and the Newton-Raphson method are applied to analyze the problem. Film contours and pressure distributions are compared with the results for lubricant entrainment coincides with the minor axis. Variations of the minimum and central film thicknesses with the radius ratio are also examined. The results showed that the present numerical scheme can be used generally in the analysis of the EHL of elliptical contacts where the lubricant entraining vector did not coincide with either of the principal axis of the conjunction.

An Elastohydrodynamic Lubrication of Elliptical Contacts : Part II - The Effect of Spin Motion (타원접촉의 탄성유체윤활 : 제2보 - 스핀운동의 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.23 no.2
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    • pp.49-55
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    • 2007
  • A numerical analysis of elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning has been carried out. A finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. The velocity vectors resulting from combined spinning and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. The spin motion have large effect on variations of the minimum film thickness with load parameter which are small in pure rolling/sliding cases. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

Elastohydrodynamic Film Thickness in Elliptical Contacts with Rolling and Spinning (구름/스핀 운동을 하는 경우의 타원접촉 EHL 유막두께)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.355-361
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    • 2008
  • In highly stressed machine elements such as angular contact ball bearings and toroidal type traction drives, the elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning motion are occur. In this paper, a finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various ellipticity parameter, dimensionless speed and load parameter. The results showed that the spinning motion has significant influence especially on the film shapes. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. Especially variations of the minimum film thicknesses with rolling velocity, load and ellipticity ratio are a great different from those of pure rolling. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

Driving Characteristic of Thin-type Ultrasonic Motor (박형 초음파 모터의 구동특성)

  • Jeong, Seong-Su;Jun, Ho-Ik;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.343-343
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    • 2008
  • Newly designed structure of a thin ultrasonic rotary motor was proposed. Thin brass plate was used as a cross shaped vibrator and eight ceramic plates were attached on the upper and bottom sides of the brass plate as in Figure 1. The thin type ultrasonic motor has the structure adherent piezoelectric ceramic on the top and bottom surface of the thin elastic body. The direction of polarization is decided so as to occur the elliptical displacement in regular sequence at touch point A, B, C and D of stator contacted with rotor. By applying two electric fields which have 90 degree phase difference on the ceramics, each contact points make rotational displacements as in figure 2. Finite element analysis program ATILA was used to find the optimal size of the stator. As a result of the simulation, elliptical displacements of the tips were obtained at off-resonance frequencies. The maximum displacements of the contact tips were obtained at the length of 16[mm], width of 6[mm] and thickness of 0.4[mm]. Changes of the resonance frequencies were inversely proportional to the length of ceramic and proportional to the width of ceramic. Elliptical motions of the contact tips. of the stator were consistently obtained at off resonance frequencies. From a prototype motor, speed of 600[rpm] was obtained at 20[Vrms].

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A Study on the Dynamic Behaviors of Toroidal Infinitely Variable Transmission (토로이달 무단변속기 동적 거동에 관한 연구)

  • Jang Siyoul;Choi Wan
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.348-354
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    • 2003
  • An analysis of the dynamic behavior between disk and roller has been performed when the torque is transmitted to toroidal IVT (Infinitely Variable Transmission). The contact area, shape and pressure with elliptical shapes between disk and roller are computed as the transmission ratios are changed. This study will give the information of contact shapes between roller-input dist and roller-output disk which are working under the most severe condition. The computed results are expected to guide the design criteria for the enhanced endurance li(e. Furthermore, the investigation of contact behaviors is very crucial to develop the traction oil that the efficiency of IVT system is most dependent on.

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Elliptical EHL Contacts under Dynamic Loading Conditions in HERB Drive

  • Jang, Si-Youl;Park, Kyoung-Kuhn;Kim, Wan-Doo;Moon, Ho-Jee
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.89-90
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    • 2002
  • Ball reducer (HERB Drive: High Efficient Wave Rolling Ball Drive) with waved grooves has many advantages over other types of reducers for high-reduction ratio, low noise and low energy loss, etc. The mechanism of force transmission is very similar to that of cam and follower in automobile valve train system especially in contact behaviors. In this study, we have investigated the traces of contact between ball and outer ring, and the dynamic contact behaviors of elastohydodynamic lubrication(EHL) with a certain reduction ratio. In order to verify the contact behaviors between ball and outer ring for the critical endurance lift, the contact velocity and load are computed for a cycle. During some intervals of a cycle, the contact velocity reverses its direction very suddenly. It is expected that changing the contact direction causes undesirable endurance performance because EHL film frequently col lapse at the moment of velocity reversal. From the computational investigation in this work, we hope to predict similar contact damages in other machinery due to this kind of contact behaviors, which is very typical in many contact phenomena.

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