• 제목/요약/키워드: Electric Fatigue

검색결과 182건 처리시간 0.031초

잔류응력을 고려한 압연강 용접구조물의 X-ray 회절법에 의한 파괴 역학적 고찰 (Fracture Mechanics Approach to X-Ray Diffraction Method for Spot Welded Lap Joint Structure of Rolled Steel Considered Residual Stress)

  • 백승엽;배동호
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1179-1185
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    • 2011
  • 용접이음부의 신뢰성 확보는 구조물의 건전성과 내구성에 직접적인 영향을 미치기 때문에 점용접 이음재의 피로설계기준(fatigue design criterion)을 정하기 위해서는 정확한 응력해석과 체계적인 피로강도평가가 필요하다. 따라서 본 연구에서는 실제 전동차량 차체에 많이 적용되는 냉간 및 열간압연강판인 SPCC, SPCE, SPHE을 대상으로 기하학적 인자(geometrical factors)들을 선별해서 TS형과 CT형의 대표적인 점용접 이음재 시험편을 기본모델로 하여 인장전단하중을 가하여 피로강도 및 피로특성을 평가하고자 하였다. 그리고 피로균열의 발생과 성장 기구에 대한 영향을 분석하기위해 용접 시 발생되는 여러 가지 주요인자들 중 입열량에 의해 발생할 수 있는 용접잔류응력을 X-ray 회절법에 의해 실험적으로 해석하였다. 그리고 이러한 해석을 통하여 얻어진 결과를 중첩(superposition)함으로 해서 잔류응력을 고려했을 경우 너깃 단 최대주응력으로 피로강도를 재평가하여 합리적인 피로설계기준(fatigue design criterion)을 재정립하고자 하였다.

편심회전축 기반의 전기기계식 제동장치의 피로수명 해석 (Fatigue Analysis for Electro-Mechanical Brake Caliper based on Eccentric Rotating Shaft)

  • 오혁근;백승구;전창성
    • 한국산학기술학회논문지
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    • 제21권9호
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    • pp.596-603
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    • 2020
  • 전기기계식 제동장치(EMB : Electro-Mechanical Brake)는 자동차 및 철도차량의 차세대 제동장치로서 현재 연구가 활발히 진행되고 있다. 현재의 철도차량용 제동장치는 공압 실린더를 이용하여 제동 압부력을 발생시키나 전기기계식 제동장치 (EMB)에서는 전기 모터 및 기어와의 조합을 통하여 압부력을 발생시킨다. 본 연구에서는 고압부력 발생이 가능한 편심회전축 기반의 전기기계식 제동장치에 대한 유한요소 모델링 및 내구 수명해석을 통하여 국내 기준에 부합하는 전기기계식 제동장치의 설계를 진행하였다. 이때 내구수명해석의 정확도를 향상하기 위하여 시제품에 사용되는 소재와 동일한 열처리 등을 거친 피로시험 시편을 3종을 제작하여 소재별로 피로시험을 진행하였다. 각각의 소재에 대한 피로시험 결과로부터 피로물성치(응력-수명 선도)를 획득하여 해석모델에 반영하였다. 피로해석 결과로부터 EMB 시제품의 설계가 국내 철도차량용 내구수명 조건인 상용최대 제동/완해 53 만회를 만족할 수 있음을 확인하였다. 또한, 이 설계를 바탕으로 시제품을 제작하고 내구시험을 완료하여 개발된 시제품의 내구성 특성을 입증할 계획이다.

CF/Epoxy적층판의 충격손상거동에 관한 연구 (A Study on Impact Damage Behavior of CF/Epoxy Composite Laminates)

  • 임광희;심재기;양인영
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.835-842
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    • 2002
  • In this paper, static and fatigue bending strengths and failure mechanisms of CFRP (carbon fiber reinforced plastics) laminates having impact damages have been evaluated. Composite laminates used for this experiment are CF/EPOXY orthotropy laminated plates, which have two-interfaces $[0^0_ 4/90^0_4]_{ sym}$. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages. The damage growth during bending fatigue test is observed by the scanning acoustic microscope (SAM) and also, the fracture surfaces were observed by using the SEM (scanning electron microscope). In the case of impacted-side compression, fracture is propagated from the transverse crack generated near impact point. On the other hand, fracture is developed toward the impact point from the edge of interface-B delamination in the case of impacted-side tension. Eventually, failure mechanisms have been confirmed based on the observed delamination areas and fracture surfaces.

Ti-3Al-2.5V 합금의 고온피로에 미치는 온도 및 미세조직의 영향 (The Effect of Temperature and Microstructure on High Temperature Fatigue Crack Propagation Property in Ti-3Al-2.5V Alloy)

  • 김현철;임병수
    • 한국자동차공학회논문집
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    • 제6권3호
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    • pp.198-207
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    • 1998
  • To determine the effect of temperature and microstructure on the fatigue crack propagation behavior in Ti-3Al-2.5V alloy, experimental investigations have been carried out with the specimens of different temperatures and different volume fractions of prime $\alpha$-phase. The temperatures employed were room temperature, 20$0^{\circ}C$, 30$0^{\circ}C$ and 40$0^{\circ}C$ under the same frequency of 20Hz. To obtain the different volume fractions of the primary $\alpha$-phase, specimens were solution-treated at $\alpha$+$\beta$ and above the $\beta$ region. From the experimental results, following conclusions were obtained. (1) ΔKth was observed to increase with the less volume fraction of the primary $\alpha$-phase. (2) As the temperature increased. (3) Microstructures having more primary $\alpha$-phase showed higher strength at the high temperatures.

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자동차 브레이크 부품용 S45C 소재의 레이저 용접특성 평가 (Laser Welding Properties of the S45C using Automobile Brake Parts)

  • 심기중;조원용;김용관;최규재
    • 한국자동차공학회논문집
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    • 제22권1호
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    • pp.103-109
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    • 2014
  • This paper represents the s-cam manufacturing process with the high-carbon steel like S45C using laser welding system. Laser welding of the high-carbon steel is generally difficult because of hardening of the weld zone. Also, existing s-cam manufacturing process, electric resistance welding system, have some problems like increase of production and development cost. To solve those problems, we are introduced the laser welding system with the pre-heating system for precision welding of s-cam with separated shaft and cam part. S-cam manufactured with optimum laser welding conditions is verified the performance like tensile strength, torsional strength and fatigue test. Strength and fatigue test results are described.

고속선용 드롭퍼 피로분석 연구 (A Study on Fatigue Analysis of Dropper for High Speed Electric Railway)

  • 이태훈;박기범;전용주;류영태;조용현;이기원;박영
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1445-1453
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    • 2009
  • The dropper supports the contact wire and is attached using thimbles and various types of dropper clips on the catenary. Consequently droppers are subject to mechanical loads from friction and buckling during the passage of pantographs. If such mechanical loads occur repeatedly with every passing pantograph, it is possible that the dropper wire will break due to fatigue. In order to investigate failure causes for the high speed line dropper, theoretical analyses and experiments have been carried out. In this paper, mathematical formulas are derived for the prediction of the dropper static load. The measured values in the experiment agree well with the theoretical predictions. And, we performed measurement for the variation of forces on the dropper. To analyze the cause analysis on fracture of dropper wire, we have conducted experiment such as fatigue test of new products, SEM(Scanning Electron Microscope) and EDX(Energy Dispersive X-ray) of fractured specimens in the field. Finally, we also measured the vertical displacements when a pantograph moved at 300km/h under the Korean high speed overhead line.

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SrBi2Ta2O9SiN/Si 구조를 이용한 MFISFET의 제작 및 특성 (Fabrication and Properties of MFISFET using SrBi2Ta2O9SiN/Si Structures)

  • 김광호
    • 한국전기전자재료학회논문지
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    • 제15권5호
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    • pp.383-387
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    • 2002
  • N-channel metal-ferroelectric-insulator-semiconductor field-effect-transistors (MFISFET's) by using $SrBi_2Ta_2O_9$/Silicon Nitride/Si (100) structure were fabricated. The fabricated devices exhibit comfortable memory windows, fast switching speeds, good fatigue resistances, and long retention times that are suitable for advanced ferroelectric memory applications. The estimated switching time and polarization ($2P_r$) of the fabricated FET measured at applied electric field of 376 kV/cm were less than 50 ns and about 1.5 uC/$\textrm{cm}^2$, respectively. The magnitude of on/off ratio indicating the stored information performance was maintained more than 3 orders until 3 days at room temperature. The $I_DV_G$ characteristics before and after being subjected to $10^11$ cycles of fatigue at a frequency of 1 MHz remained almost the same except a little distortion in off state.

고온환경하에서 탄소강의 피로균열진전 특성 (A Study on the Fatigue Crack Grouth Charactionistic of carbon Steel in High Temperature Environment)

  • 이종형;최성대;양성현;김영문
    • 한국산업융합학회 논문집
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    • 제7권4호
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    • pp.399-405
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    • 2004
  • Currently, the use of carbon steel in a high temperature environment, such atomic reactor, increases. Test piece was heated in electric furnace and the prescribed temperature was controlled within ${\pm}1^{\circ}C$. Debris that falls apart from cracked section due to friction is accumulated inside. Then, as it causes fretting corrosion (formation of oxide layer), it contributes to crack closure.

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감각귀환형 기능적 전기자극 시스템(SEFES)을 위한 발압력 분포 계측시스템의 개발 (Development of Measurement Systems of Foot Pressure Distribution for Sensory-Feedback type FES System(SEFES))

  • 김주명;김양영;양경모;고수복;정동명
    • 대한의용생체공학회:학술대회논문집
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    • 대한의용생체공학회 1994년도 춘계학술대회
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    • pp.88-91
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    • 1994
  • We develope a assistant system of foot pressure distribution for improvement gait Pattern, adapted working speed, and minimitation of muscle fatigue of the sensory feedback type FES system(SEFES). This measurement system consist of mat type pressure sensor with piezo electric films. The pressure data signal multiflexed input scanning method processed A/D conversion after two step amplify and integrate. Matrix sensor interface to PC for pseudo color display by level of Pressure distribution data. This measurement system clinically evaluated in hemiplegic patients. It has produced acceptable results with optimal location of the food sensor's pressure point and avoid the muscle fatigue.

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전기저항 점용접부의 용접잔류응력 해석에 관한 연구 (A Study on the Welding Residual Stress Analysis of the Spot Welding Point)

  • 손일선;배동호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.233-236
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    • 1999
  • The welding residual stress should be considered in fatigue stress analysis because it develope during the process of the electric resistance spot welding and it causes bad affect on the fatigue crack initiation and growth at nugget edge of spot welded points. Therefore the accurate estimation of residual stress is crucial. In this study, nonlinear finite element analysis on welding residual stress generated during the process of the spot welding was conducted, and their results were compared with the experimental data measured by X-ray diffraction method. From the results, it was found that welding residual stress existed as tension in the nugget center and as compression around the nugget edge.

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