• 제목/요약/키워드: Edge-cracking

검색결과 64건 처리시간 0.018초

냉간압연공정에서 공정변수에 따른 엣지 크랙 성장에 관한 연구 (Study of Edge Crack Growth According to Rolling Condition in Cold Rolling)

  • ;이상호;이성진;이종빈;김병민
    • 소성∙가공
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    • 제18권5호
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    • pp.377-384
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    • 2009
  • The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

냉간압연에서 Edge-cracking 발생 예측에 관한 연구 (Prediction of Edge-cracking Generation in Cold Rolling)

  • 손영기;이상호;이종빈;이성진;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.117-120
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    • 2009
  • The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

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Edge-Cracking Behavior of CoCrFeMnNi High-Entropy Alloy During Hot Rolling

  • Won, Jong Woo;Kang, Minju;Kwon, Heoun-Jun;Lim, Ka Ram;Seo, Seong Moon;Na, Young Sang
    • Metals and materials international
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    • 제24권6호
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    • pp.1432-1437
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    • 2018
  • This work investigated edge-cracking behavior of equiatomic CoCrFeMnNi high-entropy alloy during hot rolling at rolling temperatures $500{\leq}T_R{\leq}1000^{\circ}C$. Edge cracks did not form in the material rolled at $500^{\circ}C$, but widened and deepened into the inside of plate as $T_R$ increased from $500^{\circ}C$. Edge cracks were most severe in the material rolled at $1000^{\circ}C$. Mn-Cr-O type non-metallic inclusion and oxidation were identified as major factors that caused edge cracking. The inclusions near edge region acted as preferential sites for crack formation. Connection between inclusion cracks and surface cracks induced edge cracking. Rolling at $T_R{\geq}600^{\circ}C$ generated distinct inclusion cracks whereas they were not serious at $T_R=500^{\circ}C$, so noticeable edge cracks formed at $T_R{\geq}600^{\circ}C$. At $T_R=1000^{\circ}C$, significant oxidation occurred at the crack surface. This accelerated edge crack penetration by embrittling the crack tip, so severe edge cracking occurred at $T_R=1000^{\circ}C$.

미니밀공정 중 저탄소강의 에지크랙에 미치는 Mn 및 S의 영향 (Effect of Mn and S Contents on Edge Cracking of Low Carbon Steels in Mini-Mill Process)

  • 곽재현;정진환;조경목
    • 소성∙가공
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    • 제9권1호
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    • pp.66-71
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    • 2000
  • The present study tackles the metallurgical subjects involving the thin slab-direct hot rolling process, i.e. mini-mill process. In order to clarify the effect of chemical composition of steel and MnS precipitation behaviors on the development of edge cracking during hot rolling, the content of manganese and sulfur in low carbon steel was varied and the isothermal treatment prior to roughing was applied. Edge cracking during roughing in the hot-rolling process of mini-mill was effectively prevented by means of the isothermal treatment at 115$0^{\circ}C$ for 5 minutes in the 0.4% manganese steel containing sulfur lower than 0.013%. With the increase in manganese content in low carbon steel, coarser MnS developed. The edge cracking index which denotes the total length of edge crack per unit edge-length of rolled specimens was proposed in this paper. It was found that the edge cracking index linearly decreased with the increase in the ratio of MnS.

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THERMAL EFFECTS ON THE STRAIN ENERGY RELEASE RATE FOR EDGE DELAMINATION IN CRACKED LAMINATED COMPOSITES

  • Soutis, C.;Kashtalyan, M.
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2001년도 제16회 학술발표회 논문초록집
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    • pp.1-6
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    • 2001
  • In this paper, edge delaminations in cracked composite plates are analytically investigated. A theoretical model based upon a sub-laminate approach is used to determine the strain energy release rate, $G^{ed}$, in [$\pm$$\theta_m$/$90_n$]$_s$ carbon/epoxy laminates loaded in tension. The analysis provides closed-form expressions for the reduced stiffness due to edge delamination and matrix cracking and the total energy release rate. The parameters controlling the laminate behaviour are identified. It is shown that the available energy for edge delamination is increased notably due to transverse ply cracking. Also thermal stresses increase substantially the strain energy release rate and this effect is magnified by the presence of matrix cracking. Prediction for the edge delamination onset strain is presented and compared with experimental data. The analysis could be applied to ceramic matrix composite laminates where similar mechanisms develop, but further experimental evidence is required.

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파괴역학을 이용한 원판형 부재의 잔류응력 측정 (Residual Stress Measurement for Circular Disk Using Fraction Mechanics Approach)

  • 강기주;최성렬
    • 대한기계학회논문집
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    • 제17권5호
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    • pp.1218-1226
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    • 1993
  • 본 연구에서는 기존의 점진균열법을 개량하여 원판의 잔류응력 분포를 측정하기 위한 새로운 방법을 제시하였으며 이것의 타당성을 입증하기 위한 유한요소 해석(finite element analysis)과 실험을 수행하였다.

평직유리섬유강화 에폭시 적층판의 기계적 특성 이방성 (Mechanical Properties Anisotropy of Plain Weave Glass Fabric Reinforced Epoxy Resin Laminates)

  • 김연직
    • 한국자동차공학회논문집
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    • 제17권3호
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    • pp.15-21
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    • 2009
  • The anisotropic mechanical properties were measured for the three orthogonal orientations of plain weave glass fabric reinforced epoxy resin laminate. In tensile and flexural tests, axial and edge type specimens failed by pull-out of warp and fill yarns, respectively. In contrast, the thickness type specimens failed by adhesive failure process. Longitudinal cracking occurred in several of the edge type specimens during tensile test. That cracking caused pop-in in the stress-strain curve. Defects induced by improper coupon machining caused that cracking.

개선된 미소면 모델을 적용한 매스콘크리트 기초슬래브의 초기균열거동 해석 (Early Age Cracking Analysis of Massive Concrete Base Slab with Enhanced Microplane Model)

  • 이윤;김진근;우상균;송영철;이성태
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계학술발표회 논문집(I)
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    • pp.458-461
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    • 2006
  • Early age cracking of concrete is a widespread and complicated problem, and diverse applications in practical engineering have focused on this issue. Since massive concrete base slab composes the infrastructure of other concrete structures such as pier, concrete dam, and high rise buildings, early age cracking of that is considered as a crucial problem. In this study, finite element analysis (FEA) implemented with the age-dependent microplane model was performed. For a massive concrete base slab, cracking initiation and propagation, and deformation variation were investigated with concrete age. In massive concrete slab, autogenous shrinkage increases the risk of early age cracking and it reduces reinforcement effect on control of early age cracking. Gradual crack occurrence is experienced from exterior surface towards interior of the slab in case of combined hydration heat and autogenous shrinkage. FEA implemented with enhanced microplane model successfully simulates the typical cracking patterns due to edge restraint in concrete base slab.

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알루미늄 압출판재의 프레스성형 중 파열조건에 대한 조사 (Investigation of Cracking Condition during Press Forming of Extruded Aluminum Sheets)

  • 주석재;박창구;조은화
    • 대한기계학회논문집A
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    • 제38권3호
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    • pp.251-258
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    • 2014
  • 선루프 트랙은 알루미늄을 압출하고 프레스성형하여 생산한다. 프레스성형 중 날카롭게 굽혀진 좌면의 가장자리를 따라 균열이 발생하였다. 좌면의 가장자리를 절단하여 펀치와 다이 모서리의 최종위치를 측정하고 균열발생과의 관계를 조사하였다. 그리고, 이 최종위치까지 굽힘을 유한요소 시뮬레이션하여 임계변형률을 구하였다. 한편, 소재의 방향, 경도, 굽힘 가장자리 길이, 굽힘반경의 여러 가지 다른 조합에 대하여 3점굽힘시험을 수행하였다. 그리고, 3점굽힘시험에 대한 유한요소 시뮬레이션을 수행하여 임계변형률을 구하여 비교하였다.

AE법에 의한 유한 폭 CFRP 판재의 파괴특성 (Fracture Characteristics of Finite-Width CFRP Plates by Acoustic Emission)

  • 박성완;이장규
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.125-132
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    • 2007
  • The purpose of present paper is to investigate a fracture characteristics of the finite-width single-edge-notch(SEN) carbon fiber/epoxy reinforced plastics(CFRP) plates by using an acoustic emission(AE). Uni-directionally oriented 10 plies CFRPs specimen which had different notch length were prepared for monotonic tensile test. Matrix cracking appeared over whole testing process and fiber breaking appeared later on mainly Load distribution factor of the matrix confirmed that increased according as increases of plate width ratio. The amplitude distribution of AE signal from a specimens is an aid to the determination of the different fracture mechanism such as matrix cracking, disbonding, interfacial delamination, fiber pull-out, fiber breaking, and etc. In the result of AE amplitude distribution analysis, matrix cracking, fiber disbonding or interfacial delamination, and fiber pull-out or fiber breaking signal correspond to <65dB, <75dB, and <90dB respectively, Also, changes of the slope of cumulative AE energy represented crazing phenomena or degradation of materials.